REAR DOOR LOCK (for TMMK Made) REMOVAL

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. B000NDR

      Using a moulding remover, disengage the 3 claws to remove the rear door inside handle bezel plug as shown in the illustration.

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. B000LR8

      Using a moulding remover, disengage the 2 clips, 5 claws and 3 guides.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  5. REMOVE REAR ARMREST ASSEMBLY


    1. B000LSK

      Using a moulding remover, disengage the 3 clips, 7 claws and 2 guides to remove the rear armrest assembly.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B000NO9E01
      Text in Illustration
      *a Protective Tape

      Apply protective tape to the rear door panel.

    2. B000MQU

      Remove the 3 screws.

    3. Using a clip remover, disengage the 8 clips.

    4. B000JN5E01
      Text in Illustration
      *1 Rear Door Inner Glass Weatherstrip
      *a Reference Boss

      Pull out the rear door trim board sub-assembly as shown in the illustration.

    5. Disengage the reference boss from the rear door panel.

    6. Raise the rear door trim board sub-assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    7. B000MID

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

    8. B000HNNE02
      Text in Illustration
      *a Screwdriver

      Using a screwdriver, disengage the claw and remove the No. 1 door scuff plate clamp from the rear door trim board sub-assembly as shown in the illustration.

  7. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. B000ND9E02
      Text in Illustration
      *a Screwdriver

      Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  8. REMOVE REAR DOOR SERVICE HOLE COVER


    1. B000KKR

      Disconnect the connector.

    2. Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through the rear door service hole cover.

    3. Remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  9. DISCONNECT REAR DOOR WEATHERSTRIP


    1. B000MMQ

      Disconnect the upper part of rear door weatherstrip as shown in the illustration.

  10. REMOVE REAR DOOR GLASS RUN


    1. B000NHF

      Remove the rear door glass run.

  11. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. B000JOA

      Remove the 2 bolts and screw and rear door lower window frame sub-assembly.

      Note

      When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.

  12. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. B000JAB

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. B000LX6

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  14. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY


    1. B000MTIE01
      Text in Illustration
      *1 Release Plate

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock with motor assembly downward to disconnect it from the release plate of the rear door outside handle frame sub-assembly and remove the rear door lock with motor assembly.

    3. When reusing the rear door lock with motor assembly.


      1. B000JBY

        Remove the door lock wiring harness seal from the rear door lock with motor assembly.

  15. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. B000KNA

      Using a screwdriver, disengage the claw as shown in the illustration.

    2. B000MA3

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  16. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. B000K16

      Using a screwdriver, disengage the 3 claws as shown in the illustration.

    2. B000JET

      Remove the rear door inside locking cable assembly as shown in the illustration.