REAR BRAKE INSTALLATION

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. INSTALL REAR DISC


    1. B000IZKE01
      Text in Illustration
      *a Matchmark

      Align the matchmarks of the rear disc and rear axle hub, and install the rear disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Install the parking brake shoe adjusting hole plug.

  3. INSTALL DISC BRAKE CYLINDER MOUNTING


    1. B000HYX

      Install the disc brake cylinder mounting with the 2 bolts.

      Torque:
      for TMC, TMMR Made
      62 N*m  { 630 kgf*cm, 46 ft.*lbf }
      for TMMK Made
      78 N*m  { 799 kgf*cm, 58 ft.*lbf }

  4. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. B000KJO

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Text in Illustration
      B000JL5 Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. B000MCB

      Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.

  5. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. B000LXL

      Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin.

      Text in Illustration
      B000JL5 Lithium Soap Base Glycol Grease

    2. Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin.

  6. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)


    1. B000M3U

      Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.

      Text in Illustration
      B000JL5 Lithium Soap Base Glycol Grease
    2. B000IFT

      Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.

    3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

  7. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)


    1. B000MJ4

      Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.

      Text in Illustration
      B000JL5 Lithium Soap Base Glycol Grease
    2. B000IT5

      Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.

    3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

  8. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. B000LL8E01
      Text in Illustration
      *1 Rear Disc Brake Pad Support Plate
      *2 Disc Brake Cylinder Mounting

      Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.

      Note

      Firmly push to install the rear disc brake pad support plate and disc brake cylinder mounting against each other so that there is no clearance between the surfaces A and a, and B and b.

  9. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. B000LM0

      Install the pad wear indicator plate to each rear disc brake pad.

      Note

      Install each pad wear indicator plate in the correct position and direction.

    2. B000M8X

      Apply disc brake grease to the inside of the rear disc brake anti-squeal shims.

      Text in Illustration
      B000JL5 Disc Brake Grease
    3. B000MVG

      Install the rear disc brake anti-squeal shim to each rear disc brake pad with pad wear indicator plate.

      Note


      • Disc brake grease may seep out slightly from the areas where the rear disc brake anti-squeal shims are installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

  10. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads with rear disc brake anti-squeal shim kit to the disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

  11. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. B000J4JE01
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.

      Torque:
      27 N*m  { 270 kgf*cm, 20 ft.*lbf }

  12. CONNECT REAR FLEXIBLE HOSE


    1. B000KVSE01
      Text in Illustration
      *a Lock Hole

      Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      33 N*m  { 340 kgf*cm, 25 ft.*lbf }

      Note

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

  13. BLEED BRAKE LINE

    Click here

  14. ADJUST PARKING BRAKE

    Click here

  15. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1049 kgf*cm, 76 ft.*lbf }