BLACK OUT TAPE (for Rear Door) INSTALLATION

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. REPAIR INSTRUCTION


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

        Heating Temperature
        Item Temperature
        Vehicle Body 40 to 60°C (104 to 140°F)

        Note

        Do not heat the vehicle body excessively.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Installation temperature


      1. When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the vehicle body surface (installation surface of the door frame) and tape up to between 20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is above 35°C (95°F), cool the vehicle body surface (installation surface of the door frame) and tape down to between 20 and 30°C (68 and 86°F) prior to installation.

        Tech Tips


        • The most appropriate temperature for installing the tape is 25°C (77°F).

        • When the temperature is low, the tape turns stiff and comes off easily. When the temperature is high, the tape elasticity increases.

    3. Before installation


      1. Remove any coating roughness or dirt on and around the vehicle body surface where the tape will be installed (installation surface of the door frame). If any roughness or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance.

        Tech Tips

        Spray water on the shop floor to settle any dust.

    4. Key points for handling the tape


      1. The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other similar objects and keep it dry and flat.

        Note

        Do not bend the tape or leave it in high temperature places.

    5. Key points for installation of the tape (how to use a squeegee and installation procedure for flat surfaces)

      Note


      • Position the tape accurately to achieve a neat finish and to avoid peeling.

      • The tape cannot be reused because it deforms and will not fit any more after being removed.


      1. To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its adhesive surface does not touch the vehicle body while applying the tape. Tilt the squeegee at 40 to 50° (pressing forward) or 30 to 45° (pulling) to the vehicle body surface and press the tape onto the vehicle body surface with a force of 20 to 30 N (2 to 3 kgf, 4.5 to 6.7 lbf) at a constant slow speed of 3 to 7 cm (1.18 to 2.76 in.) per second.

        B000H3LE02
        Text in Illustration
        *A Pressing Forward *B Pulling
        *1 Non-padded Side *2 Padded Side
        *3 Squeegee *4 Black Out Tape
        *5 Release Paper - -
        *a Side View - -
        Reference Measurement
        Area Measurement
        A 10 to 20 mm (0.393 to 0.787 in.)
        B 30 to 70 mm/sec. (1.18 to 2.76 in./sec.)
        C 40 to 50° (for pressing forward)
        D 30 to 45° (for pulling)

        Note

        Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles or air bubbles.

        Tech Tips


        • Either angle of the squeegee (pressing forward or pulling) is acceptable.

        • Be sure to apply the tape while removing the release paper 10 to 20 mm (0.394 to 0.787 in.) from the edge of the squeegee.

    6. Key points for installation of the tape (how to use a squeegee and installation procedure for hemmed surfaces)


      1. B000LZSE09
        Text in Illustration
        *1 Squeegee
        *2 Hem
        *a First
        *b Second
        *c Third

        If it is difficult to apply the tape, install it in several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem.

        Tech Tips

        When applying tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.

    7. Key points for installation of the tape (how to use a squeegee and installation procedure for corners)


      1. Remove the release paper and apply the tape carefully with your fingers.

      2. Before applying the tape to each corner, heat the tape using a heat light and gradually apply it, avoiding wrinkles on the tape to achieve a neat finish.

    8. Check after installation


      1. After completing the application, check if the tape is applied neatly. If the tape is not applied neatly, reapply using new tape.

        Note

        Do not reuse the tape.

  3. INSTALL REAR DOOR LOWER OUTSIDE STRIPE (for TMC, TMMR Made)


    1. Refer to the illustration to position a new rear door lower outside stripe.

      B000HLCE02
      Text in Illustration
      *A LH Side *B RH Side
      *a Edge of Curved Surface *b Straight
      *c Triangle - -
      Standard Measurement
      Area Measurement Area Measurement
      A 1.5 mm (0.0591 in.) B 1.0 mm (0.0394 in.)

    2. Remove the release paper and apply the rear door lower outside stripe.

  4. INSTALL REAR DOOR OUTSIDE STRIPE (for TMC, TMMR Made)


    1. Refer to the illustration to position a new rear door outside stripe.

      B000NRUE02
      Text in Illustration
      *A LH Side *B RH Side
      *a Edge of Curved Surface *b Straight
      *c Triangle - -
      Standard Measurement
      Area Measurement Area Measurement
      A 1.5 mm (0.0591 in.) B 1.0 mm (0.0394 in.)

    2. Remove the release paper and apply the rear door outside stripe.

  5. INSTALL CURTAIN HOOK (for TMC, TMMR Made)

    w/ Rear Door Sunshade: Click here

  6. INSTALL REAR DOOR FRAME GARNISH (for TMC, TMMR Made)


    1. B000LBE

      Engage the clip to install a new rear door frame garnish.

  7. INSTALL REAR DOOR GLASS SUB-ASSEMBLY (for TMC, TMMR Made)


    1. B000K9Q

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

  8. INSTALL REAR DOOR QUARTER WINDOW GLASS (for TMC, TMMR Made)


    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. B000NBK

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.

  9. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY (for TMC, TMMR Made)


    1. B000MZL

      Install the rear door lower window frame sub-assembly with the screw and 2 bolts.

  10. INSTALL REAR DOOR GLASS RUN (for TMC, TMMR Made)


    1. B000MBM

      Install the rear door glass run.

  11. INSTALL REAR DOOR WEATHERSTRIP (for TMC, TMMR Made)


    1. B000L9C

      Engage the 20 clips to install the rear door weatherstrip.

  12. INSTALL REAR DOOR CHECK ASSEMBLY (for TMC, TMMR Made)


    1. Apply MP grease to the sliding parts of the rear door check assembly.

    2. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. B000JM1

      Install the rear door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  13. INSTALL REAR DOOR SERVICE HOLE COVER (for TMC, TMMR Made)


    1. Apply new butyl tape to the rear door panel.

    2. B000IIJE01
      Text in Illustration
      *1 Reference Point

      Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. Attach the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the connector.

  14. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP (for TMC, TMMR Made)


    1. B000K30

      Install the rear door inner glass weatherstrip.

  15. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY (for TMC, TMMR Made)


    1. B000H70

      Install the No. 1 door scuff plate clamp as shown in the illustration.

    2. B000K11E01
      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

    3. Connect the connector.

    4. B000J14E01
      Text in Illustration
      *1 Reference Boss

      Engage the rear door trim board sub-assembly with the 4 claws and reference boss as shown in the illustration.

    5. B000I2D

      Engage the 8 clips and install the rear door trim board sub-assembly.

    6. Install the 3 screws.

    7. If protective tape has been applied, remove it.

  16. INSTALL REAR ARMREST ASSEMBLY (for TMC, TMMR Made)


    1. B000KAY

      Engage the 2 guides, 3 clips and 7 claws to install the rear armrest assembly.

  17. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (for TMC, TMMR Made)


    1. w/o Seat Heater System:


      1. Connect the connector.

    2. w/ Seat Heater System:


      1. Connect the 2 connectors.

    3. B000H23

      Engage the 4 guides, 2 clips and 5 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

  18. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG (for TMC, TMMR Made)


    1. B000K01

      Engage the 3 claws to install the rear door inside handle bezel plug.

  19. INSTALL REAR DOOR LOWER OUTSIDE STRIPE (for TMMK Made)


    1. Refer to the illustration to position a new rear door lower outside stripe.

      B000L1LE02
      Text in Illustration
      *A LH Side *B RH Side
      *a Edge of Curved Surface *b Straight
      *c Triangle - -
      Standard Measurement
      Area Measurement Area Measurement
      A 1.5 mm (0.0591 in.) B 1.0 mm (0.0394 in.)

    2. Remove the release paper and apply the door lower outside stripe.

  20. INSTALL REAR DOOR OUTSIDE STRIPE (for TMMK Made)


    1. Refer to the illustration to position a new rear door outside stripe.

      B000LB4E02
      Text in Illustration
      *A LH Side *B RH Side
      *a Edge of Curved Surface *b Straight
      *c Triangle - -
      Standard Measurement
      Area Measurement Area Measurement
      A 1.5 mm (0.0591 in.) B 1.0 mm (0.0394 in.)

    2. Remove the release paper and apply the rear door outside stripe.

  21. INSTALL NO. 2 BLACK OUT TAPE (for TMMK Made)


    1. Refer to the illustration to position a new No. 2 black out tape.

      B000JGSE02
      Text in Illustration
      *A LH Side *B RH Side
      *a Edge of Curved Surface *b Straight
      *c Triangle - -
      Standard Measurement
      Area Measurement Area Measurement
      A 1.5 mm (0.0591 in.) B 1.0 mm (0.0394 in.)

    2. Remove the release paper and apply the No. 2 black out tape.

  22. INSTALL REAR DOOR FRAME GARNISH (for TMMK Made)


    1. B000LBE

      Engage the clip to install a new rear door frame garnish.

  23. INSTALL REAR DOOR GLASS SUB-ASSEMBLY (for TMMK Made)


    1. B000MWR

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  24. INSTALL REAR DOOR QUARTER WINDOW GLASS (for TMMK Made)


    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. B000NBK

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip as shown in the illustration.

  25. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY (for TMMK Made)


    1. B000JOA

      Install the rear door lower window frame sub-assembly with the screw and 2 bolts.

  26. INSTALL REAR DOOR GLASS RUN (for TMMK Made)


    1. B000NHF

      Install the rear door glass run.

  27. INSTALL REAR DOOR WEATHERSTRIP (for TMMK Made)


    1. B000MHA

      Engage the 20 clips to install the rear door weatherstrip.

  28. INSTALL REAR DOOR CHECK ASSEMBLY (for TMMK Made)


    1. Apply MP grease to the sliding parts of the rear door check assembly.

    2. Clean the bolt hole on the vehicle body.

    3. Clean the bolt threads of the bolt.

    4. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. B000JM1

      Install the rear door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  29. INSTALL REAR DOOR SERVICE HOLE COVER (for TMMK Made)


    1. Apply new butyl tape to the rear door panel.

    2. B000HLLE01
      Text in Illustration
      *a Reference Point

      Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. Install the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the connector.

  30. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP (for TMMK Made)


    1. B000HBK

      Install the rear door inner glass weatherstrip.

  31. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY (for TMMK Made)


    1. B000NM3

      Install the No. 1 door scuff plate clamp as shown in the illustration.

    2. B000LP3E01
      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

    3. B000HD1E01
      Text in Illustration
      *a Reference Boss

      Engage the 4 claws and reference boss as shown in the illustration.

    4. B000MQU

      Engage the 8 clips to install the rear door trim board sub-assembly.

    5. Install the 3 screws.

  32. INSTALL REAR ARMREST ASSEMBLY (for TMMK Made)


    1. B000KAY

      Engage the 2 guides, 3 clips and 7 claws to install the rear armrest assembly.

  33. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (for TMMK Made)


    1. Connect the connector.

    2. B000KGX

      Engage the 3 guides, 2 clips and 5 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

  34. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG (for TMMK Made)


    1. B000J18

      Engage the 3 claws to install the rear door inside handle bezel plug.

  35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  36. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  37. INSPECT POWER WINDOW OPERATION

    Click here