FRONT DOOR WINDOW FRAME MOULDING (for TMC, TMMR Made) INSTALLATION


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. B000MX3

      Engage the claw and guide of the front door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 7 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • B000M8QE09

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a Incorrect
      • B000LVPE10

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

        Text in Illustration
        *1 Riveter
        *a Incorrect
      • B000LUHE12

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a Incorrect

  3. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When installing a new front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door rear window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. B000JPQE01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Install a new front door rear window frame moulding.


      1. Using a heat light, heat the vehicle body and front door rear window frame moulding.

      2. Remove the release paper from the face of the front door rear window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the front door rear window frame moulding with the clip.

  4. INSTALL FRONT DOOR WEATHERSTRIP


    1. B000HTF

      Engage the 19 clips and install the front door weatherstrip.

  5. INSTALL FRONT DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding areas of the front door check assembly.

    2. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. B000K6WE01

      Install the front door check assembly with the 3 bolts.

      Torque:
      Bolt (A)
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Bolt (B)
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  6. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY


    1. B000L79

      Engage the 6 claws to install the front door belt moulding assembly.

  7. INSTALL FRONT DOOR GLASS RUN


    1. B000MWB

      Install the front door glass run.

  8. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. Disconnect the multiplex network master switch assembly.

    5. B000LNYE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

    6. B000HBB

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    7. B000LXE

      Install the grommet.

  9. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply new butyl tape to the front door panel.

    2. B000MIAE01
      Text in Illustration
      *1 Reference Point

      Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

    3. Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

    4. Engage the 4 clamps.

    5. Connect each connector.

  10. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  12. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  13. INSPECT POWER WINDOW OPERATION

    Click here