FRONT LOWER SUSPENSION ARM (for 2AR-FE) INSTALLATION

INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH (for LH Side)

Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly LH.
Install the front lower No. 1 suspension arm sub-assembly LH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

Torque:

Bolt 1, 2

200 N*m { 2039 kgf*cm, 148 ft.*lbf }

Bolt 3

135 N*m { 1377 kgf*cm, 100 ft.*lbf }

Note

While keeping the nut from rotating, tighten the bolt.

Text in Illustration
*A	for TMC, TMMR Made
*B	for TMMK Made
*a	20 mm (0.787 in.)
*b	22 mm (0.866 in.)
	Bolt
	Nut

Install the front lower No. 1 suspension arm sub-assembly LH to the front lower ball joint assembly with the bolt and 2 nuts.

Torque:: for TMC, TMMR Made; 75 N*m { 765 kgf*cm, 55 ft.*lbf }; for TMMK Made; 92 N*m { 938 kgf*cm, 68 ft.*lbf }

Note

The tightening torque for the bolt differs depending on the type of nut.
Make sure to tighten the bolt to the same torque as the nuts.

INSTALL ENGINE MOUNTING INSULATOR LH (for LH Side)
1. Text in Illustration
  
  *a Pin
  
  Set the engine mounting insulator LH on the front frame assembly.
2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.
  Note
  - Align the pin of the engine mounting insulator LH with the pin hole of the engine assembly with transaxle.
  - Do not position the wooden block under the oil pan.
  - Do not damage the components surrounding the engine assembly with transaxle.
  - Ensure that the jack and wooden block are stable.
3. Text in Illustration
  
  *a Torque Wrench Fulcrum Length
  
  Using SST, install the nut to the engine mounting insulator LH.
  
  SST
  
  09961-00950
  
  Torque:
  
  Specified tightening torque
  
  95 N*m { 969 kgf*cm, 70 ft.*lbf }
  
  Note
  
  This torque value is effective when SST is parallel to the torque wrench.
  Tech Tips
  
  Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
  
  Click here
  
  When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 380 mm (1.25 ft.)):
  
  68 N*m (695 kgf*cm, 50 ft.*lbf)
4. Install the engine mounting insulator LH with the 3 nuts.
  
  Torque:
  
  99 N*m { 1010 kgf*cm, 73 ft.*lbf }
5. Install the 2 hole plugs.

Text in Illustration
*a	Pin

Text in Illustration
*a	Torque Wrench Fulcrum Length

INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH (for RH Side)

Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly RH.
Install the front lower No. 1 suspension arm sub-assembly RH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

Torque:

Bolt 1, 2

200 N*m { 2039 kgf*cm, 148 ft.*lbf }

Bolt 3

135 N*m { 1377 kgf*cm, 100 ft.*lbf }

Note

While keeping the nut from rotating, tighten the bolt.

Text in Illustration
*A	for TMC, TMMR Made
*B	for TMMK Made
*a	20 mm (0.787 in.)
*b	22 mm (0.866 in.)
	Bolt
	Nut

Install the front lower No. 1 suspension arm sub-assembly RH to the front lower ball joint assembly with the bolt and 2 nuts.

Torque:: for TMC, TMMR Made; 75 N*m { 765 kgf*cm, 55 ft.*lbf }; for TMMK Made; 92 N*m { 938 kgf*cm, 68 ft.*lbf }

Note

The tightening torque for the bolt differs depending on the type of nut.
Make sure to tighten the bolt to the same torque as the nuts.

INSTALL ENGINE MOUNTING INSULATOR RH (for RH Side)
1. Text in Illustration
  
  *a Cutout
  
  Set the engine mounting insulator RH on the front frame assembly.
2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.
  Note
  - Align the cutout of the engine mounting insulator RH with the cutout of the engine assembly with transaxle.
  - Do not position the wooden block under the oil pan.
  - Do not damage the components surrounding the engine assembly with transaxle.
  - Ensure that the jack and wooden block are stable.
3. Text in Illustration
  
  *a Torque Wrench Fulcrum Length
  
  Using SST, install the nut to the engine mounting insulator RH.
  
  SST
  
  09961-00950
  
  Torque:
  
  Specified tightening torque
  
  95 N*m { 969 kgf*cm, 70 ft.*lbf }
  
  Note
  
  This torque value is effective when SST is parallel to the torque wrench.
  Tech Tips
  
  Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
  
  Click here
  
  When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 380 mm (1.25 ft.)):
  
  68 N*m (695 kgf*cm, 50 ft.*lbf)
4. Install the engine mounting insulator RH with the 3 nuts.
  
  Torque:
  
  99 N*m { 1010 kgf*cm, 73 ft.*lbf }
5. Install the 2 hole plugs.
INSTALL ENGINE MOVING CONTROL ROD BRACKET (for RH Side)
1. Temporarily install the engine moving control rod bracket with the 4 bolts.
2. Fully tighten the engine moving control rod bracket with the 4 bolts.
  
  Torque:
  
  38 N*m { 387 kgf*cm, 28 ft.*lbf }
INSTALL NO. 2 ENGINE MOUNTING STAY RH (for RH Side)
1. Install the No. 2 engine mounting stay RH with the 2 bolts.
  
  Torque:
  
  38 N*m { 387 kgf*cm, 28 ft.*lbf }
INSTALL EARTH WIRE (for RH Side)
1. Install the earth wire with the bolt.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
INSTALL FRONT ENGINE MOUNTING INSULATOR
1. Install the front engine mounting insulator to the front frame assembly with the 3 nuts.
  
  Torque:
  
  58 N*m { 591 kgf*cm, 43 ft.*lbf }
INSTALL FRONT FENDER APRON SEAL LH (for LH Side)
INSTALL FRONT FENDER APRON SEAL RH (for RH Side)
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH
INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

Text in Illustration
*a	Cutout

Text in Illustration
*a	Torque Wrench Fulcrum Length

INSTALL AIR CLEANER CASE SUB-ASSEMBLY

Text in Illustration
*a	Wire harness clamp
*b	Hole
*c	Projection

Insert the projection of the air cleaner case sub-assembly to the hole of the No. 2 air cleaner bracket as shown in the illustration.

Tighten the 2 bolts.

Torque:

5.0 N*m { 51 kgf*cm, 44 in.*lbf }
Connect the wire harness clamp.

INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
INSTALL AIR CLEANER CAP SUB-ASSEMBLY
1. Install the air cleaner cap sub-assembly with the 2 clamps.
2. Install the air cleaner hose with the hose clamp.
3. Connect the ventilation hose to the cylinder head cover.
4. Install the fuel vapor feed hose to the air cleaner hose.
5. Connect the mass air flow meter connector and 2 wire harness clamps to the air cleaner cap sub-assembly.
6. Connect the vacuum switching valve assembly to the air cleaner hose.
INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)
1. Install the front outer cowl top panel sub-assembly with the 10 bolts.
  
  Torque:
  
  10 N*m { 102 kgf*cm, 7 ft.*lbf }
2. Engage the 2 clamps to install the wire harness to the front outer cowl top panel sub-assembly.
3. w/ Windshield Deicer System:
  1. Connect the connector.
  2. Engage the 2 clamps to install the wire harness to the front outer cowl top panel sub-assembly.
4. w/ Heated Windshield Defroster System:
  1. Connect the 2 connectors.
  2. Engage the 4 clamps to install the wire harness to the front outer cowl top panel sub-assembly.
INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)
1. Install the front outer cowl top panel sub-assembly with the 10 bolts.
  
  Torque:
  
  10 N*m { 102 kgf*cm, 7 ft.*lbf }
2. Engage the 2 clamps to install the wire harness to the front outer cowl top panel sub-assembly.
INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for LHD)

Click here
INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for RHD)

Click here
INSTALL FRONT WHEELS

Torque:

103 N*m { 1049 kgf*cm, 76 ft.*lbf }
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
- for TMC, TMMR Made: ( Click here
- for TMMK Made: Click here