MULTI-MODE MANUAL TRANSAXLE SYSTEM, Diagnostic DTC:P0806, P0807, P0808

DTC Code DTC Name
P0806 Clutch Position Sensor "A" Circuit Range / Performance
P0807 Clutch Position Sensor (Low)
P0808 Clutch Position Sensor (High)

DESCRIPTION

The clutch stroke sensor is mounted on the clutch actuator, and detects the clutch master cylinder position of the clutch actuator. The sensor consists of a sensor arm, a magnetic yoke and 2 Hall ICs. This sensor is a non-contact type, and uses Hall-effect elements (Hall ICs: main and sub), in order to yield accurate signals.

When the clutch actuator is operating, the magnetic yoke that is coaxially positioned on the sensor arm is rotated and the magnet position changes. The Hall ICs convert the magnet position change into the voltage signals and send them to the TCM. The TCM judges the clutch condition (whether the clutch is engaged, disengaged, or partially engaged) based on the signal from the clutch stroke sensor.

The main and sub circuits in the clutch stroke sensor have the same output characteristics.

B0044DSE14
DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate Memory
P0806 Clutch Position Sensor "A" Circuit Range / Performance

Deviation between sensor signal 1 (main) and sensor signal 2 (sub) is 2.0 mm (0.078 in.) or more for 1.0 second or more

(1-trip detection logic)

  • Clutch stroke sensor

  • Open or short in clutch stroke sensor circuit

  • TCM

 Does not come on Comes on DTC stored
P0807 Clutch Position Sensor (Low)

  • Clutch stroke sensor (main) signal voltage is 0.2 V or less for 0.5 seconds or more

    (1-trip detection logic)

  • Clutch stroke sensor (sub) signal voltage is 0.2 V or less for 0.5 seconds or more

    (1-trip detection logic)

  • Clutch stroke sensor

  • Open or short in clutch stroke sensor circuit

  • TCM

 Comes on Comes on DTC stored
P0808 Clutch Position Sensor (High)

  • Clutch stroke sensor (main) signal voltage is 4.8 V or more for 0.5 seconds or more

    (1-trip detection logic)

  • Clutch stroke sensor (sub) signal voltage is 4.8 V or more for 0.5 seconds or more

    (1-trip detection logic)

  • Clutch stroke sensor

  • Open or short in clutch stroke sensor circuit

  • TCM

 Comes on Comes on DTC stored

WIRING DIAGRAM

B004502E01
*a Sub
*b Main
*c Clutch Stroke Sensor

CAUTION / NOTICE / HINT

Note

When installing parts related to the multi-mode manual transaxle system, perform the initialization and learning and synchronization position calibration procedures. In addition, the required operations differ according to the parts to be installed. Proceed with the operation in the order shown in the table below.

After Installation
Part Installed Operation Order See Procedure

  • Transaxle assembly

  • Transaxle parts (inside gear box)

  • TCM

  • Clutch actuator assembly

  • Clutch disc and clutch cover

  • Clutch release with bearing cylinder assembly

  • Flywheel

  • Crankshaft

  • Shift and select actuator

  • Shift stroke sensor

  • Select stroke sensor

 1. Initialization and learning of multi-mode manual transaxle system

Click here

2. Synchronization position calibration

Click here


  • Clutch stroke sensor

 1. Initialization and learning of multi-mode manual transaxle system

Click here

If the sensor or actuator is installed without the initialization and learning procedures, it may cause driving performance degradation or system component breakage.

PROCEDURE


  1. INSPECT TCM (VCR1 AND VCR2 VOLTAGE)


    1. Disconnect the clutch stroke sensor connector.

    2. B0041UUC05
      *a

      Front view of wire harness connector

      (to Clutch Stroke Sensor)

      Turn the ignition switch to ON.

    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      A106-2 (E2R1) - A106-3 (VCR1) Ignition switch ON 4.7 to 5.3 V
      A106-5 (E2R2) - A106-6 (VCR2) Ignition switch ON 4.7 to 5.3 V
      Result
      Proceed to
      OK
      NG

    NG

    CHECK HARNESS AND CONNECTOR (CLUTCH STROKE SENSOR - TCM) Click here

    OK

  2. INSPECT CLUTCH STROKE SENSOR


    1. Remove the clutch stroke sensor.

    2. B00429WC05
      *1 Sensor Arm
      *a

      Component without harness connected

      (Clutch Stroke Sensor)
      *b Main

      Measure the voltage between the terminals of the clutch stroke sensor connector (main).


      1. Prepare 3 dry cell batteries (1.5 V) and 2 leads for connecting the batteries and the sensor.

      2. Connect the batteries in series.

      3. Connect the positive battery terminal to sensor terminal 3 (VCR1), and the negative battery terminal to sensor terminal 2 (E2R1).

      4. Measure the voltage according to the value(s) in the table below.

        Standard Voltage (combined dry cell battery voltage of 4.5 V)
        Tester Connection Condition(Sensor Angle) Specified Condition
        1 (VSR1) - 2 (E2R1) 55° 3.6 to 4.5 V
        0° 1.8 to 2.7 V
        -55° 0.27 to 0.63 V
        Reference Voltage (combined dry cell battery voltage of 5.0 +/- 0.3 V)
        Tester Connection Condition(Sensor Angle) Specified Condition
        1 (VSR1) - 2 (E2R1) 55° 4.0 to 5.0 V
        0° 2.0 to 3.0 V
        -55° 0.3 to 0.7 V
    3. B00429WC06
      *1 Sensor Arm
      *a

      Component without harness connected

      (Clutch Stroke Sensor)
      *b Sub

      Measure the voltage between the terminals of the clutch stroke sensor connector (sub).


      1. Connect the positive battery terminal to sensor terminal 6 (VCR2), and the negative battery terminal to sensor terminal 5 (E2R2).

      2. Measure the voltage according to the value(s) in the table below.

        Standard Voltage (combined dry cell battery voltage of 4.5 V)
        Tester Connection Condition(Sensor Angle) Specified Condition
        4 (VSR2) - 5 (E2R2) 55° 3.6 to 4.5 V
        0° 1.8 to 2.7 V
        -55° 0.27 to 0.63 V
        Reference Voltage (combined dry cell battery voltage of 5.0 +/- 0.3 V)
        Tester Connection Condition(Sensor Angle) Specified Condition
        4 (VSR2) - 5 (E2R2) 55° 4.0 to 5.0 V
        0° 2.0 to 3.0 V
        -55° 0.3 to 0.7 V

        Note


        • Do not apply more than 6 V.

        • Do not use a sensor which has been dropped.

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE CLUTCH STROKE SENSOR Click here

    OK

  3. CHECK HARNESS AND CONNECTOR (CLUTCH STROKE SENSOR - TCM)


    1. Disconnect the TCM connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A106-1 (VSR1) - A108-26 (VSR1) Always Below 1 Ω
      A106-4 (VSR2) - A108-34 (VSR2) Always Below 1 Ω
      A108-26 (VSR1) - Body ground Always 10 kΩ or higher
      A108-34 (VSR2) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  4. REPLACE TCM


    1. Replace the TCM.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

    PERFORM INITIALIZATION Click here

  5. REPLACE CLUTCH STROKE SENSOR


    1. Replace the clutch stroke sensor.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

    PERFORM INITIALIZATION Click here

  6. CHECK HARNESS AND CONNECTOR (CLUTCH STROKE SENSOR - TCM)


    1. Disconnect the TCM connector.

    2. Disconnect the clutch stroke sensor connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A106-2 (E2R1) - A108-25 (E2R1) Always Below 1 Ω
      A106-3 (VCR1) - A108-27 (VCR1) Always Below 1 Ω
      A106-5 (E2R2) - A108-33 (E2R2) Always Below 1 Ω
      A106-6 (VCR2) - A108-35 (VCR2) Always Below 1 Ω
      A108-25 (E2R1) - Body ground Always 10 kΩ or higher
      A108-27 (VCR1) - Body ground Always 10 kΩ or higher
      A108-33 (E2R2) - Body ground Always 10 kΩ or higher
      A108-35 (VCR2) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  7. REPLACE TCM


    1. Replace the TCM.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

    PERFORM INITIALIZATION Click here