MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note

When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (w/ Glow Plug Controller)

    Click here

  2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (w/o Glow Plug Controller)

    Click here

  3. REMOVE FRONT ENGINE MOUNTING INSULATOR (w/ Glow Plug Controller)

    Click here

  4. REMOVE FRONT ENGINE MOUNTING INSULATOR (w/o Glow Plug Controller)

    Click here

  5. REMOVE REAR ENGINE MOUNTING INSULATOR (w/ Glow Plug Controller)

    Click here

  6. REMOVE REAR ENGINE MOUNTING INSULATOR (w/o Glow Plug Controller)

    Click here

  7. REMOVE NO. 1 AIR TUBE


    1. A01LXLA

      Disconnect the 2 wire harness clamps from the manual transaxle assembly.

    2. Remove the 4 bolts.

    3. Loosen the hose clamp and remove the No. 1 air tube.

  8. REMOVE STARTER ASSEMBLY (w/ Stop And Start System)

    Click here

  9. REMOVE STARTER ASSEMBLY (w/o Stop And Start System)

    Click here

  10. DISCONNECT WIRE HARNESS (w/ Stop And Start System)


    1. A01LUVM

      Disengage the 5 clamps.

    2. Disconnect the back-up light switch assembly connector.

    3. Disconnect the park/neutral position switch assembly connector.

    4. Remove the nut and bolt, and disconnect the wire harness from the manual transaxle assembly.

  11. DISCONNECT WIRE HARNESS (w/o Stop And Start System)


    1. A01LZWL

      Disengage the 3 clamps.

    2. Disconnect the back-up light switch assembly connector.

    3. Remove the nut and bolt, and disconnect the wire harness from the manual transaxle assembly.

  12. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A01LZAV

      Remove the 8 bolts and manual transaxle assembly.

  13. REMOVE FRONT ENGINE MOUNTING BRACKET


    1. A01LXMU

      Remove the 4 bolts and front engine mounting bracket.

  14. REMOVE ENGINE MOUNTING BRACKET LH


    1. A01LW12C01
      *A Type A
      *B Type B

      Remove the 4 bolts and engine mounting bracket LH.

  15. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A01LZPM

      Remove the 4 bolts and rear engine mounting bracket.

  16. REMOVE CLUTCH ACCUMULATOR ASSEMBLY

    Click here

  17. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  18. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  19. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

    Click here

  20. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A01LZPK

      Remove the bolt and wire harness clamp bracket.

  21. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A01LWL0

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle assembly.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.