CYLINDER HEAD GASKET(w/ Glow Plug Controller) REMOVAL

PROCEDURE


  1. INSTALL ENGINE ASSEMBLY TO ENGINE STAND

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  2. REMOVE ENGINE COVER BRACKET

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  3. REMOVE GENERATOR ASSEMBLY

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  4. REMOVE GENERATOR BRACKET

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  5. REMOVE EGR WITH COOLER PIPE ASSEMBLY

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  6. REMOVE NO. 1 EGR COOLER BRACKET

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  7. REMOVE HARNESS BRACKET (for LHD)

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  8. REMOVE HARNESS BRACKET (for RHD)

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  9. REMOVE EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)

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  10. REMOVE ENGINE OIL LEVEL DIPSTICK

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  11. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  12. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY

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  13. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

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  14. REMOVE NO. 1 INJECTION PIPE SUB-ASSEMBLY

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  15. REMOVE NO. 2 INJECTION PIPE SUB-ASSEMBLY

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  16. REMOVE NO. 3 INJECTION PIPE SUB-ASSEMBLY

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  17. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

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  18. REMOVE NO. 4 INJECTION PIPE SUB-ASSEMBLY

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  19. DISCONNECT NO. 2 FUEL HOSE

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  20. DISCONNECT NO. 1 FUEL HOSE

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  21. REMOVE NO. 2 NOZZLE LEAKAGE PIPE

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  22. REMOVE FUEL PUMP PROTECTOR

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  23. REMOVE SUPPLY PUMP ASSEMBLY

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  24. REMOVE NO. 1 GLOW PLUG CONNECTOR

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  25. REMOVE GLOW PLUG ASSEMBLY

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  26. REMOVE COMMON RAIL ASSEMBLY

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  27. REMOVE NO. 1 NOZZLE HOLDER CLAMP

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  28. REMOVE NOZZLE HOLDER CLAMP SEAT

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  29. REMOVE INJECTOR ASSEMBLY

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  30. REMOVE INJECTION NOZZLE SEAT

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  31. REMOVE NO. 2 OIL COOLER HOSE

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  32. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

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  33. REMOVE VACUUM PUMP ASSEMBLY

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  34. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  35. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  36. REMOVE ENGINE MOUNTING BRACKET RH

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  37. REMOVE NO. 2 TIMING CHAIN COVER

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  38. REMOVE CAMSHAFT POSITION SENSOR

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  39. REMOVE CRANKSHAFT DAMPER SUB-ASSEMBLY

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  40. DISCONNECT WATER INLET HOSE LH

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  41. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

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  42. REMOVE TIMING CHAIN COVER OIL SEAL

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  43. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  44. REMOVE CHAIN TENSIONER SLIPPER

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  45. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  46. REMOVE CHAIN SUB-ASSEMBLY

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  47. REMOVE CAMSHAFT

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  48. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  49. DISCONNECT WATER INLET HOSE RH


    1. B0041U8

      Slide the hose clip and disconnect the water inlet hose RH from the water outlet sub-assembly.

  50. REMOVE CYLINDER HEAD SUB-ASSEMBLY

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  51. REMOVE CYLINDER HEAD GASKET


    1. B0042G7

      Remove the cylinder head gasket from the cylinder block sub-assembly.