DIESEL THROTTLE BODY REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER


  2. REMOVE NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)

    Click here

  3. REMOVE INTERCOOLER AIR HOSE

    Click here

  4. REMOVE NO. 2 AIR TUBE


    1. B0042R2C01
      *a Intake Air Temperature Sensor Connector

      Disconnect the intake air temperature sensor connector.

    2. Remove the 2 bolts.

    3. Loosen the 2 hose clamps and remove the No. 2 air tube.

  5. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. B0042AQC01
      *a Generator Assembly Connector
      *b Diesel Throttle Body Assembly Connector

      Disconnect the generator assembly connector and diesel throttle body assembly connector.

    2. B0044O1

      Remove the bolt.

    3. Disengage the clamp to separate the engine wire.

    4. B00438BC01
      *1 No. 3 Water By-pass Hose
      *2 No. 5 Water By-pass Hose

      Slide the 2 clips and disconnect the No. 3 water by-pass hose and No. 5 water by-pass hose from the diesel throttle body assembly.

    5. B00445I

      Remove the 4 bolts, diesel throttle body assembly and venturi gasket from the intake air connector.

      Note

      If the diesel throttle body assembly has been struck or dropped, replace it.