RADIATOR(except Sedan) REMOVAL

PROCEDURE


  1. REMOVE HEADLIGHT ASSEMBLY LH

    Click here

  2. REMOVE HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. REMOVE THERMISTOR ASSEMBLY

    Click here

  4. REMOVE NO. 1 ENGINE UNDER COVER

  5. REMOVE BATTERY

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET


    1. A00Y6IT

      Remove the 2 bolts and disconnect the 2 clamps and No. 1 water hose clamp bracket from the upper radiator support sub-assembly.

  8. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. A00Y8HMC01
      *A for LHD
      *B for RHD

      Disconnect the hood lock control cable assembly from the hood lock control lever sub-assembly.

    2. A00Y6MBC01
      *A for LHD
      *B for RHD

      Disconnect the 2 clamps and hood lock control cable assembly from the upper radiator support sub-assembly.

    3. A00Y6PX

      Disconnect the engine hood courtesy switch connector. (w/ Engine Hood Courtesy Switch)

    4. A00Y5VC

      Disconnect the 2 clamps and wire harness. (w/ Engine Hood Courtesy Switch)

    5. A00Y8A2

      Remove the 5 bolts and upper radiator support sub-assembly.

  9. DISCONNECT NO. 3 AIR HOSE

    Click here

  10. DISCONNECT NO. 2 AIR HOSE

    Click here

  11. REMOVE NO. 1 RADIATOR SUPPORT

    Click here

  12. REMOVE INTERCOOLER ASSEMBLY

    Click here

  13. DISCONNECT NO. 3 RADIATOR HOSE


    1. A00Y699

      Slide the clip and disconnect the No. 3 radiator hose.

  14. DISCONNECT NO. 2 RADIATOR HOSE


    1. A00Y54J

      Slide the clip and disconnect the No. 2 radiator hose.

  15. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. A00Y85E

      Disconnect the clamp.

    2. Slide the clip and disconnect the No. 3 water by-pass hose.

  16. REMOVE NO. 2 FAN SHROUD


    1. A00Y9YM

      Disengage the 2 claws and remove the 2 bolts and No. 2 fan shroud.

    2. Remove the radiator support cushion.

  17. REMOVE RADIATOR ASSEMBLY


    1. A00Y4ZS

      Disconnect the cooling fan motor connector.

    2. Disconnect the 2 clamps.

    3. A00Y8O8

      Remove the radiator assembly with the fan shroud.

      Note

      For vehicles with the air conditioning system, do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    4. Remove the 3 lower radiator supports.

  18. REMOVE FAN SHROUD


    1. A00Y9TI

      Remove the 2 bolts and fan shroud from the radiator assembly.