COMPRESSOR(for ZR Series Engine) REMOVAL

PROCEDURE

1. REMOVE NO. 2 CYLINDER HEAD COVER

   Click here

2. REMOVE RADIATOR SUPPORT OPENING COVER

   Click here

3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

   
   

   1. for HFC-134a(R134a):

      Click here

   2. for HFO-1234yf(R1234yf):

      Click here

4. REMOVE FRONT LOWER BUMPER ABSORBER

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5. REMOVE NO. 1 ENGINE UNDER COVER

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6. REMOVE REAR ENGINE UNDER COVER RH

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7. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

   Click here

8. REMOVE V-RIBBED BELT

   
   

   1. for 1ZR-FAE:

      Remove the V-ribbed belt Click here.

   2. for 2ZR-FAE:

      Remove the V-ribbed belt Click here.

9. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

   
   

   1. 

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor assembly with pulley.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

   2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

10. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

    
    

    1. 

       Remove the bolt and disconnect the suction hose sub-assembly from the compressor assembly with pulley.

       Note

       Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    2. Remove the O-ring from the suction hose sub-assembly.

       Note

       Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

11. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

    

    
    

    1. Detach the 2 clamps.

    2. Disconnect the connector.

    3. 

       Remove the 2 bolts and 2 nuts.

    4. 

       Using a "TORX" socket wrench (E8), remove the 2 stud bolts and compressor assembly with pulley.