CAN COMMUNICATION SYSTEM, Diagnostic DTC:U1002

DTC Code DTC Name
U1002 Lost Communication with Gateway Module (Power Management2)

DESCRIPTION


DTC Code DTC Detection Condition Trouble Area
U1002 Lost communication with the gateway module (Power Management2).
  • Sub bus 12 circuit

  • Air conditioning amplifier assembly CAN branch wire or connector*

  • Power management control ECU CAN main wire or connector

  • ECM CAN main wire or connector

  • Air conditioning amplifier assembly*

  • Power management control ECU

  • ECM

  • No. 5 CAN junction connector*


WIRING DIAGRAM

A002MQQE01

CAUTION / NOTICE / HINT

Note


  • Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output Click here.

  • Before measuring the resistance of the CAN bus, turn the ignition switch off and leave the vehicle for 1 minute or more without operating the key, switches or opening or closing the doors. After that, disconnect the cable from the negative (-) battery terminal and leave the vehicle for 1 minute or more before measuring the resistance.

  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.

  • After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.

  • After the repair, perform CAN Bus Check and check that all the ECUs and sensors connected to the CAN communication system are displayed Click here.

Tech Tips


  • Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.

  • Even after DTCs are cleared, if a DTC is stored again after driving the vehicle for a while, the malfunction may be occurring due to vibration of the vehicle. In such a case, wiggling the ECUs or wire harness while performing the inspection below may help determine the cause of the malfunction.

PROCEDURE


  1. CHECK VEHICLE CONDITION


    1. Check the vehicle condition.

      Result
      Result Proceed to
      w/ Entry and Start System A
      w/o Entry and Start System B

    B
    A
  2. CHECK SUB BUS 12


    1. A002M5EE02
      Text in Illustration
      *a

      Component with harness connected

      (to Power Management Control ECU)

      Disconnect the cable from the negative (-) battery terminal.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Resistance: Malfunction
      H71-12 (CA3P) - H71-11 (CA3N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω Below 53 Ω: Short in line
      H71-12 (CA3P) - H71-11 (CA3N) Higher than 70 Ω: Open in CAN main bus line
      H71-12 (CA3P) - H71-1 (AM22) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: +B short
      H71-11 (CA3N) - H71-1 (AM22)
      H71-12 (CA3P) - H71-6 (GND) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: Ground short
      H71-11 (CA3N) - H71-6 (GND)
      Result
      Result Proceed to
      OK A
      NG (Open circuit in CAN main bus wire) B
      NG (Short circuit between bus wires) C

      NG


      • +B short

      • Ground short

      D

    B
    C
    D
    A
  3. CHECK FOR DTC


    1. Clear the DTCs.

    2. Recheck for DTCs and check that no DTCs are output.

      OK
      DTC U1002 is not output.
      Result
      Result Proceed to
      OK A
      NG (for LHD) B
      NG (for RHD) C

    A
    B
    C
  4. CHECK FOR OPEN IN CAN BUS WIRE (NO. 5 CAN JUNCTION CONNECTOR)


    1. A002MYUE02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 5 CAN Junction Connector)

      *b to ECM
      *c to Power Management Control ECU

      Disconnect the No. 5 CAN junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      H126-5 (CANH) - H126-16 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω ECM
      H126-6 (CANH) - H126-17 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Power management control ECU
      Result
      Result Proceed to
      OK A
      NG (to ECM CAN main wire) B
      NG (to Power management control ECU CAN main wire) C

    A
    C
    B
  5. CONNECT CONNECTOR


    1. Reconnect the H126 No. 5 CAN junction connector.


    NEXT
  6. CHECK FOR OPEN IN CAN BUS MAIN WIRE (ECM - NO. 5 CAN JUNCTION CONNECTOR)


    1. A002OEJE02
      Text in Illustration
      *a

      Front view of wire harness connector

      (to ECM)

      Disconnect the ECM connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A76-13 (CANP) - A76-12 (CANN) Cable disconnected from negative (-) battery terminal 108 to 132 Ω

    OK
    NG
  7. CONNECT CONNECTOR


    1. Reconnect the H126 No. 5 CAN junction connector.


    NEXT
  8. CHECK FOR OPEN IN CAN BUS MAIN WIRE (POWER MANAGEMENT CONTROL ECU - NO. 5 CAN JUNCTION CONNECTOR)


    1. A002N5ZE02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Power Management Control ECU)

      Disconnect the power management control ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H71-12 (CA3P) - H71-11 (CA3N) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
      Result
      Result Proceed to
      OK (for LHD) A
      OK (for RHD) B
      NG C

    A
    B
    C
  9. CHECK FOR SHORT IN CAN BUS WIRES (NO. 5 CAN JUNCTION CONNECTOR)


    1. Disconnect the No. 5 CAN junction connector.

      A002N29E02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 5 CAN Junction Connector)

      *b to ECM
      *c to Power Management Control ECU *d to Air Conditioning Amplifier Assembly
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      H126-5 (CANH) - H126-16 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω ECM
      H126-6 (CANH) - H126-17 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω Power management control ECU
      H126-7 (CANH) - H126-18 (CANL) Cable disconnected from negative (-) battery terminal 200 Ω or higher Air conditioning amplifier assembly
      Result
      Result Proceed to
      OK A
      NG (to ECM CAN main wire) B
      NG (to Power management control ECU CAN main wire) C
      NG (ECU or sensor CAN branch wire) D

    A
    C
    D
    B
  10. CONNECT CONNECTOR


    1. Reconnect the H126 No. 5 CAN junction connector.


    NEXT
  11. CHECK FOR SHORT IN CAN BUS WIRES (ECM - NO. 5 CAN JUNCTION CONNECTOR)


    1. A002OEJE02
      Text in Illustration
      *a

      Front view of wire harness connector

      (to ECM)

      Disconnect the ECM connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A76-13 (CANP) - A76-12 (CANN) Cable disconnected from negative (-) battery terminal 108 to 132 Ω

    OK
    NG
  12. CONNECT CONNECTOR


    1. Reconnect the H126 No. 5 CAN junction connector.


    NEXT
  13. CHECK FOR SHORT IN CAN BUS WIRES (POWER MANAGEMENT CONTROL ECU - NO. 5 CAN JUNCTION CONNECTOR)


    1. A002N5ZE02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Power Management Control ECU)

      Disconnect the power management control ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H71-12 (CA3P) - H71-11 (CA3N) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
      Result
      Result Proceed to
      OK (for LHD) A
      OK (for RHD) B
      NG C

    A
    B
    C
  14. CHECK FOR SHORT IN CAN BUS WIRES (ECU, SENSOR)


    1. A002NMQE02
      Text in Illustration
      *a

      Component with harness connected

      (to Power Management Control ECU)

      Reconnect the CAN junction connector.

    2. Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the short circuited branch line is connected.

    3. Disconnect the cable from the negative (-) battery terminal.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H71-12 (CA3P) - H71-11 (CA3N) Cable disconnected from negative (-) battery terminal 54 to 69 Ω

    OK
    NG
  15. CHECK FOR SHORT IN CAN BUS WIRES (NO. 5 CAN JUNCTION CONNECTOR)


    1. Disconnect the No. 5 CAN junction connector.

      A002NUUE02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 5 CAN Junction Connector)

      *b Front view of DLC3
      *c to ECM *d to Power Management Control ECU
      *e to Air Conditioning Amplifier Assembly - -
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition Connected to
      H126-5 (CANH) - H16-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher ECM
      H126-16 (CANL) - H16-4 (CG)
      H126-5 (CANH) - H16-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      H126-16 (CANL) - H16-16 (BAT)
      H126-6 (CANH) - H16-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Power management control ECU
      H126-17 (CANL) - H16-4 (CG)
      H126-6 (CANH) - H16-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      H126-17 (CANL) - H16-16 (BAT)
      H126-7 (CANH) - H16-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Air conditioning amplifier assembly
      H126-18 (CANL) - H16-4 (CG)
      H126-7 (CANH) - H16-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      H126-18 (CANL) - H16-16 (BAT)
      Result
      Result Proceed to
      OK A
      NG (to Power management control ECU CAN main wire) B
      NG (ECU or sensor CAN wire) C

    A
    C
    B
  16. CONNECT CONNECTOR


    1. Reconnect the H126 No. 5 CAN junction connector.


    NEXT
  17. CHECK FOR SHORT IN CAN BUS WIRES (POWER MANAGEMENT CONTROL ECU - NO.5 CAN JUNCTION CONNECTOR)


    1. A002MMHE02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Power Management Control ECU)

      *b Front view of DLC3

      Disconnect the power management control ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H71-12 (CA3P) - H16-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      H71-11 (CA3N) - H16-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      H71-12 (CA3P) - H16-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      H71-11 (CA3N) - H16-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      Result
      Result Proceed to
      OK (for LHD) A
      OK (for RHD) B
      NG C

    A
    B
    C
  18. CHECK FOR SHORT IN CAN BUS WIRES (ECU, SENSOR)


    1. A002M5EE02
      Text in Illustration
      *a

      Component with harness connected

      (to Power Management Control ECU)

      Reconnect the CAN junction connector.

    2. Disconnect the connector that includes terminals CANH and CANL from the ECU or sensor to which the bus line shorted to +B, GND is connected.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H71-12 (CA3P) - H71-6 (GND) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      H71-11 (CA3N) - H71-6 (GND) Cable disconnected from negative (-) battery terminal 200 Ω or higher
      H71-12 (CA3P) - H71-1 (AM22) Cable disconnected from negative (-) battery terminal 6 kΩ or higher
      H71-11 (CA3N) - H71-1 (AM22) Cable disconnected from negative (-) battery terminal 6 kΩ or higher

    OK
    NG
  19. CHECK FOR OPEN IN CAN BUS WIRE (POWER MANAGEMENT CONTROL ECU CAN MAIN WIRE)


    1. A002NOJE02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Power Management Control ECU)

      Disconnect the power management control ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H72-4 (CA3P) - H72-3 (CA3N) Cable disconnected from negative (-) battery terminal 108 to 132 Ω

    NG
    OK
  20. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BATTERY AND BODY GROUND)


    1. A002OBAE02
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to Power Management Control ECU)

      Connect the cable to the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      H72-12 (GND) - Body ground Always Below 1 Ω
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      H72-8 (AM21) - Body ground Always 11 to 14 V
      H72-2 (IG2) - Body ground Ignition switch ON 11 to 14 V
      Result
      Result Proceed to
      OK (for LHD) A
      OK (for RHD) B
      NG C

    A
    B
    C