RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL FAN SHROUD


    1. A002PBJ

      Install the fan shroud to the radiator with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  2. INSTALL NO. 3 WATER BY-PASS HOSE


    1. A002QZ5E04
      *1 Matchmark
      *2 Top

      Align the matchmarks as shown in the illustration and install the No. 3 water by-pass hose to the radiator.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  3. INSTALL RADIATOR ASSEMBLY

    A002MC7

    1. Install the 2 lower radiator supports.

    2. Install the radiator together with the fan shroud.

    3. A002N03

      Connect the cooling fan ECU connector and wire harness clamp.

  4. CONNECT NO. 2 RADIATOR HOSE


    1. A002NNBE04
      *1 Top
      *2 Matchmark

      Align the matchmarks as shown in the illustration and connect the No. 2 radiator hose to the radiator with the clamp.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  5. CONNECT NO. 3 RADIATOR HOSE


    1. A002QZ0E02
      *1 Top
      *2 Matchmark

      Align the matchmarks as shown in the illustration and connect the No. 3 radiator hose to the radiator with the clamp.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  6. CONNECT NO. 3 WATER BY-PASS HOSE


    1. A002ODLE03
      *1 Top
      *2 Rear
      *3 Matchmark

      Align the matchmarks as shown in the illustration and connect the No. 3 water by-pass hose to the No. 2 water by-pass hose.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  7. CONNECT NO. 1 WATER BY-PASS HOSE


    1. A002N98E03
      *1 Top
      *2 Matchmark

      Align the matchmarks as shown in the illustration and connect the No. 1 water by-pass hose to the radiator with the clamp.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  8. INSTALL AMBIENT TEMPERATURE SENSOR (for Automatic Air Conditioning System)

    Click here

  9. INSTALL CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  10. CONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  11. CONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  12. INSTALL NO. 2 FAN SHROUD


    1. A002Q89

      Attach the 2 claws and install the No. 2 fan shroud to the radiator with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    2. A002NAC

      Attach the No. 3 water by-pass hose clamp.

  13. INSTALL RADIATOR SUPPORT CUSHION


    1. A002LSB

      Install the 2 cushions.

  14. INSTALL UPPER RADIATOR SUPPORT


    1. A002MLO

      Install the upper radiator support with the 4 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Attach the 2 clamps to connect the No. 2 water by-pass hose.

    3. Connect the horn connector.

    4. Connect the hood lock cable.

  15. INSTALL BATTERY TRAY

  16. INSTALL BATTERY

  17. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    Click here

  18. INSTALL NO. 1 WATER HOSE CLAMP BRACKET

    A002Q7A

    1. Attach the 2 claws and install the water hose clamp bracket to the upper radiator support with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  20. INSTALL FRONT BUMPER COVER


    1. Install the front bumper cover Click here.

  21. ADD ENGINE COOLANT

    Click here

  22. CHARGE REFRIGERANT (w/ Air Conditioning System)

    Click here

  23. WARM UP ENGINE (w/ Air Conditioning System)

    Click here

  24. CHECK FOR REFRIGERANT GAS LEAK (w/ Air Conditioning System)

    Click here

  25. INSPECT FOR COOLANT LEAK

    Click here

  26. INSTALL NO. 1 ENGINE UNDER COVER


    1. Install the under cover with the 11 clips and 6 bolts.

  27. INSPECT HOOD SUB-ASSEMBLY

    Click here

  28. ADJUST HOOD SUB-ASSEMBLY

    Click here

  29. INSTALL RADIATOR SUPPORT OPENING COVER

    Click here

  30. INSTALL NO. 2 CYLINDER HEAD COVER

    Click here