BRAKE PEDAL STROKE SENSOR INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RHD and LHD vehicles.

  • The procedure listed below is for the LHD vehicles.

Note


  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the driver door courtesy switch is turned on. Therefore, when servicing brake system components, do not depress the brake pedal or open/close the doors while the auxiliary battery is connected.

  • Do not drop the brake pedal stroke sensor assembly.

  • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

PROCEDURE


  1. CHECK AND ADJUST BRAKE PEDAL HEIGHT

    Click here

  2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not brake the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the 2 nuts.


      1. B002BC5E02
        Text in Illustration
        *1 Pin
        *2 Lever
        *a Groove

        Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Strongly depress the brake pedal to break the brake pedal stroke sensor assembly lever set pin.

      3. Remove the broken lever set pin.

      4. Connect the connector to the brake pedal stroke sensor assembly.

    2. When reusing the brake pedal stroke sensor assembly:


      1. B002B8QE01
        Text in Illustration
        *1 Lever
        *a Groove

        Temporarily install the brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

        Note


        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

        Tech Tips

        Tighten the 2 nuts after adjusting the installation position.

      2. Connect the connector to the brake pedal stroke sensor assembly.

  3. CHECK AND ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.


    1. Connect the cable to the auxiliary battery negative (-) terminal.

    2. Connect the GTS to the DLC3 with the power switch off.

    3. Turn the power switch on (IG).

    4. Turn the GTS on.

    5. Enter the following menus: Chassis / ABS/VSC/TRC / Date List / Stroke Sensor.

    6. B002B58

      Reading the stroke sensor a value shown in the Date List, slowly turn the brake pedal stroke sensor assembly to the right and left so that it is within the following range.

      Standard voltage (without the brake pedal depressed)
      0.8 to 1.2 V

    7. Tighten the 2 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not depress the brake pedal after turning the power switch on (IG).

    8. Turn the GTS off and turn the power switch off.

    9. Disconnect the GTS from the DLC3.

    10. Disconnect the cable from the auxiliary battery negative (-) terminal.

  4. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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  5. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

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  7. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

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  8. CHECK SRS WARNING LIGHT

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  9. CHECK AND CLEAR DTC

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  10. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

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