BRAKE ACTUATOR INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RHD and LHD vehicles.

  • The procedure listed below is for the LHD vehicles.

Note

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the driver door courtesy switch is turned on. Therefore, when servicing brake system components, do not depress the brake pedal or open/close the doors while the auxiliary battery is connected.

PROCEDURE


  1. INSTALL NO. 5 BRAKE ACTUATOR BRACKET


    1. Install the No. 5 brake actuator bracket to the body with the bolt.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  2. INSTALL BRAKE ACTUATOR WITH BRACKET


    1. Install the brake actuator with bracket with the 2 bolts and nut. Tighten the 2 bolts and nut uniformly in alphabetical order.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
      B002B5OE02
      Text in Illustration
      *A for LHD *B for RHD

      Note


      • Do not damage the brake lines or wire harness.

      • Do not hold the actuator by the connector.

      • If the actuator is dropped, replace it.

    2. Temporarily install each brake line to the correct positions of the brake actuator assembly as shown in the illustration.

      B002BJ3E02
      Text in Illustration
      *A for LHD *B for RHD

      Tech Tips


      • *1: to front wheel cylinder RH

      • *2: to front wheel cylinder LH

      • *3: to rear wheel cylinder RH

      • *4: to rear wheel cylinder LH

      • *5: from brake master cylinder

      • *6: from brake stroke simulator cylinder

    3. Using a union nut wrench, tighten each brake line.

      Torque:
      Specified tightening torque
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Tech Tips

      B002B50E03
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench Click here.

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13 N*m (137 kgf*cm, 10 ft.*lbf)

    4. B002BB4

      Connect the connector.

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.

  3. INSTALL SKID CONTROL ECU ASSEMBLY

    Click here

  4. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  6. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  7. BLEED BRAKE SYSTEM

    Click here

  8. INSTALL ENGINE ROOM SIDE COVER LH

    Click here

  9. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  10. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE (when Using the GTS)

    Click here