BRAKE MASTER CYLINDER INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RHD and LHD vehicles.

  • The procedure listed below is for the LHD vehicles.

PROCEDURE


  1. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY

    Click here

  2. INSTALL BRAKE MASTER CYLINDER GASKET


    1. Install a new brake master cylinder gasket to the brake master with simulator cylinder assembly.

  3. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. Install the brake master cylinder sub-assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. Connect the brake fluid level warning switch connector to the brake master cylinder sub-assembly.

    3. Attach the clamp to the brake master cylinder sub-assembly.

  4. CONNECT PUSH ROD PIN

    Click here

  5. INSTALL BRAKE PEDAL RETURN SPRING

    Click here

  6. CONNECT NO. 2 BRAKE ACTUATOR TUBE


    1. Using a union nut wrench, connect the No. 2 brake actuator tube to the brake stroke simulator cylinder sub-assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  7. CONNECT NO. 1 BRAKE ACTUATOR TUBE


    1. Using a union nut wrench, connect the No. 1 brake actuator tube to the brake master cylinder sub-assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

  8. INSTALL BRAKE ACTUATOR ASSEMBLY

    Click here

  9. INSTALL SKID CONTROL ECU ASSEMBLY

    Click here

  10. CONNECT NO. 1 RESERVOIR HOSE


    1. Connect the No. 1 reservoir hose to the brake master cylinder sub-assembly with the clip.

  11. INSTALL RESERVOIR HOSE BRACKET


    1. Install the reservoir hose bracket to the No. 1 reservoir hose.

  12. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  13. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  14. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  15. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  16. BLEED BRAKE SYSTEM

    Click here

  17. CHECK AND ADJUST BRAKE PEDAL

    Click here

  18. CHECK SRS WARNING LIGHT

    Click here

  19. INSTALL ENGINE ROOM SIDE COVER LH


    1. Attach the 2 clips to install the engine room side cover LH.