INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. Using the E6 and E8 "TORX" socket wrench, install the stud bolts.

      A000OK1E03
      Text in Illustration
      *a Upper Side *b Lower Side
      *c 26 mm (1.02 in.) *d 13 mm (0.512 in.)
      *e 48 mm (1.89 in.) *f 9 mm (0.354 in.)
      *g 19 mm (0.748 in.) *h 12 mm (0.472 in.)
      *i 37 mm (1.46 in.) - -
      Torque:
      for stud bolt A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for stud bolt B and C
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  2. INSTALL WIRE HARNESS


    1. Install the wire harness with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Attach the 2 clamps.

  3. INSTALL SOLENOID VALVE ASSEMBLY

    Click here

  4. INSTALL INTAKE MANIFOLD


    1. A000RQH

      Install 2 new gaskets and the intake manifold with the 4 bolts and 4 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Text in Illustration
      B002B6O Bolt
      B002BBR Nut
      B002BRO Front

    2. Install the fuel tube Click here.

    3. Apply engine oil to the threads of the union bolt.

    4. Install a new gasket to the fuel tube, and then connect the fuel tube to the fuel pump with the union bolt.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

    5. Attach the connector to the intake manifold.

  5. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  6. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

    Note

    Do not apply oil to the bolts for the parts listed below:

    Part
    Intake air surge tank assembly and intake manifold
    No. 2 surge tank stay and intake air surge tank assembly

    1. Connect the water by-pass hose clamp.

    2. Install a new gasket to the intake air surge tank assembly.

    3. A000SDD

      Install the intake air surge tank assembly with the 2 nuts and 5 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Text in Illustration
      B002B6O Bolt
      B002BBR Nut

    4. Install the No. 2 surge tank stay with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    5. Install the No. 3 water by-pass pipe with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    6. Connect the No. 2 water by-pass hose to the intake air surge tank assembly.

    7. Connect the PCV hose.

    8. Connect the connector.

    9. Connect the 3 wire harness clamps.

    10. Attach the 2 wire harness clamps.

    11. Install the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  7. INSTALL PURGE VSV

    Click here

  8. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR

    Click here

  9. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  10. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  11. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  12. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  13. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  14. INSPECT FOR FUEL LEAK

    Click here