FRAME WIRE INSTALLATION

PROCEDURE


  1. INSTALL WIRE HARNESS CLAMP BRACKET B (for LHD)


    1. Install the wire harness clamp bracket B with the 2 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  2. INSTALL NO. 4 FLOOR WIRE

    CAUTION:

    Wear insulated gloves.


    1. for LHD:

      Install the No. 4 floor wire with 5 new stud clamps.

    2. for RHD:

      Install the No. 4 floor wire with 4 new stud clamps.

    3. A000NI8E01
      Text in Illustration
      *a Vehicle Underside
      B002B6O Front

      Attach the 3 claws and insert the frame wire into the floor panel hole.

      Tech Tips

      The arrow should point toward the front of the vehicle.

    4. Connect the 2 wire harness clamps to the floor panel.

    5. Install the bolt.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    6. Install the 2 bolts and attach the clamp.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    7. for LHD:


      1. Install the nut, and attach the 2 claws to the relay block.

        Torque:
        11 N*m  { 107 kgf*cm, 8 ft.*lbf }

      2. Attach the 4 wire harness clamps.

      3. Install the 2 bolts and 2 nuts, and attach the wire harness clamp.

        Torque:
        for bolts
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }
        for nuts
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      4. Install the 4 nuts and attach the 2 wire harness clamps.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    8. for RHD:


      1. Install the nut and attach the 2 claws.

        Torque:
        11 N*m  { 107 kgf*cm, 8 ft.*lbf }

      2. Install the bolt and attach the 2 wire harness clamps.

    9. Remove the bolt and connector cover assembly.

      Note


      • Make sure to pull the connector cover assembly straight up, as a connector is connected to the bottom of the connector cover assembly.

      • Do not allow any foreign objects or water to enter the inverter with converter assembly.

    10. Using an insulated tool, connect the No. 4 floor wire with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • Do not damage the terminals, connector housings or inverter with converter assembly when connecting them.

      • Do not touch the connector waterproofing rubber or terminals.

      • Do not allow any foreign objects or water to enter the inverter with converter assembly.

      • Make sure that the connectors are fully engaged.

      • Make sure that the connector does not come out when its body is pulled.

    11. Connect the air conditioner harness to the inverter with converter assembly.

      Note


      • Do not damage the terminals, connector housings or inverter with converter assembly when connecting them.

      • Do not touch the connector waterproofing rubber or terminals.

      • Do not allow any foreign objects or water to enter the inverter with converter assembly.

      • Make sure that the connectors are fully engaged.

      • Make sure that the connector does not come out when its body is pulled.

    12. Temporarily install the bolt with connector cover assembly.

      CAUTION:

      Wear insulated gloves.

    13. Connect the connector and wire harness clamp.

    14. A000QMRE04
      Text in Illustration
      *a Red Mark

      Using an insulated tool, connect the 2 frame wires with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note

      Be sure to match the red marks on the frame wires to the red marks on the HV relay and install the frame wires.

    15. Attach the wire harness clamp.

    16. A000SZEE04
      Text in Illustration
      *a Matchmark

      Install the battery shield contact.

      Note

      Correctly align the matchmark when installing the battery shield contact.

  3. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A000PTQE01
      Text in Illustration
      *1 No. 4 Floor Wire - -

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 2 plastic covers are engaged securely.

  4. INSTALL NO. 4 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY


    1. A000R0A

      Using an insulated tool, install the No. 4 hybrid vehicle battery shield sub-assembly with the 4 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Install the battery cover lock striker, and then push the button to lock it.

    3. Install the No. 1 hybrid battery intake duct LH with the 2 clips.

  5. INSTALL AUXILIARY BATTERY TERMINAL


    1. Insert the No. 4 floor wire into the floor panel hole and install the grommet.

    2. A000NWTE03
      Text in Illustration
      *1 Battery Terminal
      *a Vehicle Underside
      *b Arrow

      Install the auxiliary battery terminal with the nut.

      Torque:
      6.8 N*m  { 69 kgf*cm, 60 in.*lbf }

      Tech Tips

      The arrow should point toward the battery terminal.

    3. Install the connector cover.

  6. INSTALL NO. 14 WIRE HARNESS PROTECTOR


    1. Install the No. 14 wire harness protector with the nut and clamp.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  7. INSTALL NO. 13 WIRE HARNESS PROTECTOR


    1. Attach the 2 clamps with a new No. 13 wire harness protector.

  8. INSTALL NO. 6 FRONT FLOOR HEAT INSULATOR


    1. Install the No. 6 front floor heat insulator with the 3 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  9. INSTALL NO. 4 FRONT FLOOR HEAT INSULATOR


    1. Install the No. 4 floor heat insulator with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  10. INSTALL REAR SEAT ASSEMBLY

    Click here

  11. INSTALL FUEL TANK ASSEMBLY

    Click here

  12. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION

    Click here

  13. INSTALL SERVICE PLUG GRIP

    Click here

  14. CONNECT CABLE TO AUXILIARY NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  15. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  16. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here