HV BATTERY INSTALLATION

PROCEDURE


  1. PRECAUTION


    1. When disposing of an HV battery, make sure to return it through an authorized collection agent who is capable of handling it safely. If the HV battery is returned via the manufacturer specified route, it will be returned properly and in a safe manner by an authorized collection agent.

      CAUTION:


      • Accidents such as electric shock may result if the HV battery is disposed of improperly or abandoned. Therefore, make sure to return all HV batteries through an authorized collection agent.

      • After removing the HV battery, keep it away from water. Exposure to water may cause the HV battery to produce heat, resulting in a fire.

  2. INSTALL NO. 2 HYBRID BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. Install the No. 2 hybrid battery carrier bracket sub-assembly with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  3. INSTALL NO. 2 HYBRID BATTERY PACK WIRE

    CAUTION:

    Be sure to wear insulated gloves.


    1. Attach the 4 wire harness clamps to install the No. 2 hybrid battery pack wire.

    2. Connect the connector.

  4. INSTALL BATTERY SMART UNIT

    Click here

  5. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    Click here

  6. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. Install the upper hybrid battery cover sub-assembly with the 8 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  7. INSTALL NO. 1 HYBRID BATTERY SILENCER

    A000SXJE02
    Text in Illustration
    *1 Peeling Paper
    *a Adhesive Area

    1. Set a new No. 1 hybrid battery silencer in place.

    2. Remove the 3 pieces of peeling paper from the No. 1 hybrid battery silencer and apply pressure to the adhesive areas.

  8. INSTALL NO. 2 HYBRID BATTERY INTAKE DUCT


    1. Install the No. 2 hybrid battery intake duct with the clip.

  9. INSTALL BATTERY COOLING BLOWER ASSEMBLY

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. Install the battery cooling blower assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note


      • Hold the wire harness and fan, and do not install them.

      • Make sure that foreign matter does not enter the battery cooling blower assembly.

    2. Connect the connector and attach the wire harness clamp.

  10. INSTALL VOLTAGE INVERTER ASSEMBLY (w/ Voltage Inverter)

    Click here

  11. INSTALL NO. 2 BATTERY PACK WIRE

    CAUTION:

    Be sure to wear insulated gloves.


    1. Attach the 3 wire harness clamps to install the No. 2 battery pack wire.

    2. w/ Voltage Inverter:

      Connect the connector.

  12. INSTALL NO. 2 UPPER HYBRID VEHICLE BATTERY CARRIER BRACKET


    1. Install the No. 2 upper hybrid vehicle battery carrier bracket with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  13. INSTALL NO. 1 UPPER HYBRID VEHICLE BATTERY CARRIER BRACKET


    1. Install the No. 1 upper hybrid vehicle battery carrier bracket with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  14. INSTALL HV BATTERY

    CAUTION:

    Be sure to wear insulated gloves.


    1. Prepare 2 pieces of cardboard that are at least 540 mm (1.77 ft.) long and 920 mm (3.01 ft.) wide.

    2. Place the 2 pieces of cardboard on top of one another in the luggage room.

    3. A000ONLE01
      Text in Illustration
      *1 Top piece of cardboard

      Using a rope or equivalent, set the HV battery onto the top piece of cardboard.

      Note


      • Use cardboard or other similar material to protect the HV battery and vehicle body from damage.

      • Pass the rope or equivalent as shown in the illustration in order to prevent deformation.

    4. Pull out the rope or equivalent from under the HV battery.

    5. A000NZ9E01
      Text in Illustration
      *1 Top piece of cardboard
      *2 Bottom piece of cardboard

      Push the HV battery and top piece of cardboard together into the vehicle, sliding them over the bottom piece of cardboard.

      Note


      • When pushing in the HV battery, 2 people are needed. One should work from the luggage compartment side and the other from the cabin side.

      • When pushing in the HV battery, do not allow the wire harnesses and the HV battery case to interfere with the vehicle body.

      • Make sure that the hybrid battery cover sheet attached to the underside of the HV battery does not come off.

    6. Alternately lifting the left and right sides of the HV battery, pull out both pieces of cardboard from under the HV battery.

    7. Temporarily install the 2 nuts for the rear part of the HV battery from the luggage room side.

    8. Temporarily install the 4 bolts for the front part of the HV battery from the cabin side.

    9. Tighten the 2 nuts for the rear part of the HV battery from the luggage room side.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    10. Tighten the 4 bolts for the front part of the HV battery from the cabin room side.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    11. Connect the connector to the brake control power supply assembly.

    12. Connect the 2 connectors and attach the wire harness clamp to the upper part of the battery cooling blower assembly.

  15. INSTALL NO. 1 HYBRID BATTERY CARRIER BRACKET

    A000QV9E02

    CAUTION:

    Be sure to wear insulated gloves.


    1. Temporarily install the No. 1 hybrid battery carrier bracket with the 4 bolts and 2 nuts.

    2. Tighten the 4 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      Bolt
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Nut
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  16. CONNECT NO. 4 FLOOR WIRE

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. A000N0GE02
      Text in Illustration
      *a Matchmark

      Connect the 2 No. 4 floor wires with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note

      Be sure to align the matchmarks on the No. 4 floor wire to the matchmarks on the hybrid battery junction block assembly and connect the No. 4 floor wire.

    2. A000OC4E02
      Text in Illustration
      *a Matchmark

      Attach the wire harness clamp.

    3. Install the battery shield contact.

      Note

      Align the matchmark when installing the battery shield contact.

  17. INSTALL NO. 4 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

    A000R0AE02
    Text in Illustration
    *1 Button
    *a Push

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. Set the No. 4 hybrid vehicle battery shield sub-assembly in place and temporarily install the 4 nuts.

    2. Insert the battery cover lock striker and then push the button to lock it.

    3. Tighten the 4 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  18. INSTALL NO. 3 HYBRID BATTERY INTAKE DUCT


    1. Connect the No. 3 hybrid battery intake duct to the battery cooling blower assembly.

    2. Install the No. 3 hybrid battery intake duct with the 3 clips.

  19. INSTALL NO. 6 HYBRID BATTERY INTAKE DUCT

    Click here

  20. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Click here

  21. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    Click here

  22. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  23. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER RH

    Click here

  24. INSTALL ROPE HOOK

    Click here

  25. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

    Click here

  26. INSTALL REAR FLOOR FINISH PLATE

    Click here

  27. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

    Click here

  28. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    Click here

  29. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

    Click here

  30. INSTALL REAR LUGGAGE COMPARTMENT TRAY BRACKET LH

    Click here

  31. INSTALL REAR LUGGAGE COMPARTMENT TRAY BRACKET RH

    Click here

  32. INSTALL ROPE HOOK ASSEMBLY

    Click here

  33. INSTALL LUGGAGE COMPARTMENT SIDE TRAY (w/ Spare Tire)

    Click here

  34. INSTALL SPARE WHEEL COVER TRAY (w/o Spare Tire)

    Click here

  35. INSTALL LUGGAGE COMPARTMENT TRIM BOX (w/o Spare Tire)

    Click here

  36. INSTALL SIDE TRIM BOX

    Click here

  37. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

    Click here

  38. INSTALL NO. 1 ROOM PARTITION PAD

    Click here

  39. INSTALL NO. 2 ROOM PARTITION PAD

    Click here

  40. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

    Click here

  41. INSTALL CENTER STOP LIGHT COVER (w/ Rear Sunshade)

    Click here

  42. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

    Click here

  43. INSTALL INNER ROOF SIDE GARNISH LH

    Click here

  44. INSTALL REAR SEAT SIDE GARNISH LH

    Click here

  45. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  46. INSTALL INNER ROOF SIDE GARNISH RH

    Click here

  47. INSTALL REAR SEAT SIDE GARNISH RH

    Click here

  48. INSTALL REAR DOOR SCUFF PLATE RH

    Click here

  49. INSTALL REAR SEAT ASSEMBLY

    Click here

  50. INSTALL SERVICE PLUG GRIP

    Click here

  51. INSTALL LOWER HYBRID VEHICLE BATTERY COVER PANEL

    Click here

  52. INSTALL NO. 1 SEAT ARMREST CAP

    Click here

  53. CONNECT CABLE TO AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable some systems need to be initialized after the cable is reconnected Click here.


    1. A000OSC

      Connect cable to the auxiliary battery positive (+) terminal with the nut.

      Torque:
      6.8 N*m  { 69 kgf*cm, 60 in.*lbf }

    2. Install the terminal cover.

    3. Connect cable to the auxiliary battery negative (-) terminal.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  54. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  55. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here