BATTERY SMART UNIT INSTALLATION

PROCEDURE


  1. CHECK PART NUMBER OF BATTERY SMART UNIT

    If the battery smart unit had been replaced just before the malfunction occurred, check the part number of the battery smart unit.

    Note


    • The type of battery smart unit to be used varies depending on the vehicle model.

    • If the wrong type of battery smart unit is installed, the power switch cannot be turned on (READY).

    • After installing the battery smart unit, perform the following to check that the power switch can be turned on (READY).


      1. Turn the power switch on (READY).

      2. Turn the power switch off and wait for 30 seconds or more.

      3. Turn the power switch on (READY) again.

  2. INSTALL BATTERY SMART UNIT

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. Attach the guide to install the battery smart unit.

    2. Install the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Connect the 3 connectors.

  3. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    Click here

  4. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    1. Install the upper hybrid battery cover sub-assembly with the 8 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Attach the wire harness clamp.

  5. INSTALL NO. 1 HYBRID BATTERY CARRIER BRACKET

    Click here

  6. CONNECT NO. 4 FLOOR WIRE

    Click here

  7. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    Click here

  8. INSTALL NO. 4 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

    Click here

  9. INSTALL NO. 3 HYBRID BATTERY INTAKE DUCT

    Click here

  10. INSTALL NO. 6 HYBRID BATTERY INTAKE DUCT

    Click here

  11. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Click here

  12. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  13. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER RH

    Click here

  14. INSTALL ROPE HOOK

    Click here

  15. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

    Click here

  16. INSTALL REAR FLOOR FINISH PLATE

    Click here

  17. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

    Click here

  18. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    Click here

  19. INSTALL REAR LUGGAGE COMPARTMENT TRAY BRACKET LH

    Click here

  20. INSTALL REAR LUGGAGE COMPARTMENT TRAY BRACKET RH

    Click here

  21. INSTALL ROPE HOOK ASSEMBLY

    Click here

  22. INSTALL LUGGAGE COMPARTMENT SIDE TRAY (w/ Spare Tire)

    Click here

  23. INSTALL SPARE WHEEL COVER TRAY (w/o Spare Tire)

    Click here

  24. INSTALL LUGGAGE COMPARTMENT TRIM BOX (w/o Spare Tire)

    Click here

  25. INSTALL SIDE TRIM BOX

    Click here

  26. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

    Click here

  27. INSTALL NO. 1 ROOM PARTITION PAD

    Click here

  28. INSTALL NO. 2 ROOM PARTITION PAD

    Click here

  29. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

    Click here

  30. INSTALL CENTER STOP LIGHT COVER (w/ Rear Sunshade)

    Click here

  31. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

    Click here

  32. INSTALL INNER ROOF SIDE GARNISH LH

    Click here

  33. INSTALL REAR SEAT SIDE GARNISH LH

    Click here

  34. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  35. INSTALL INNER ROOF SIDE GARNISH RH

    Click here

  36. INSTALL REAR SEAT SIDE GARNISH RH

    Click here

  37. INSTALL REAR DOOR SCUFF PLATE RH

    Click here

  38. INSTALL REAR SEAT ASSEMBLY

    Click here

  39. INSTALL SERVICE PLUG GRIP

    Click here

  40. INSTALL LOWER HYBRID VEHICLE BATTERY COVER PANEL

    Click here

  41. INSTALL NO. 1 SEAT ARMREST CAP

    Click here

  42. CONNECT CABLE TO AUXILIARY BATTERY TERMINAL

    Click here

  43. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  44. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here