HV RELAY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Perform work using insulated gloves and insulated tools.

    Note

    If the hybrid battery junction block assembly has been dropped, replace it with a new one.


    1. Install the hybrid battery junction block assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. Connect the 4 connectors.

  2. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

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  3. INSTALL NO. 1 HYBRID BATTERY CARRIER BRACKET

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  4. INSTALL NO. 3 HYBRID BATTERY INTAKE DUCT

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  5. INSTALL NO. 6 HYBRID BATTERY INTAKE DUCT

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  6. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

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  7. CONNECT NO. 4 FLOOR WIRE

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  8. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

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  9. INSTALL NO. 4 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

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  10. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER LH

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  11. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER RH

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  12. INSTALL ROPE HOOK

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  13. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

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  14. INSTALL REAR FLOOR FINISH PLATE

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  15. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

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  16. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

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  17. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

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  18. INSTALL REAR LUGGAGE COMPARTMENT TRAY BRACKET LH

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  19. INSTALL REAR LUGGAGE COMPARTMENT TRAY BRACKET RH

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  20. INSTALL ROPE HOOK ASSEMBLY

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  21. INSTALL LUGGAGE COMPARTMENT SIDE TRAY (w/ Spare Tire)

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  22. INSTALL SPARE WHEEL COVER TRAY (w/o Spare Tire)

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  23. INSTALL LUGGAGE COMPARTMENT TRIM BOX (w/o Spare Tire)

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  24. INSTALL SIDE TRIM BOX

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  25. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

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  26. INSTALL NO. 1 ROOM PARTITION PAD

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  27. INSTALL NO. 2 ROOM PARTITION PAD

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  28. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

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  29. INSTALL CENTER STOP LIGHT COVER (w/ Rear Sunshade)

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  30. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

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  31. INSTALL INNER ROOF SIDE GARNISH LH

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  32. INSTALL REAR SEAT SIDE GARNISH LH

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  33. INSTALL REAR DOOR SCUFF PLATE LH

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  34. INSTALL INNER ROOF SIDE GARNISH RH

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  35. INSTALL REAR SEAT SIDE GARNISH RH

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  36. INSTALL REAR DOOR SCUFF PLATE RH

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  37. INSTALL REAR SEAT ASSEMBLY

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  38. INSTALL SERVICE PLUG GRIP

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  39. INSTALL LOWER HYBRID VEHICLE BATTERY COVER PANEL

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  40. INSTALL NO. 1 SEAT ARMREST CAP

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  41. CONNECT CABLE TO AUXILIARY BATTERY TERMINAL

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  42. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

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  43. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

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