BACK WINDOW GLASS

INSTALL NO. 1 BACK WINDOW GLASS STOPPER

Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

Tech Tips

Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

INSTALL NO. 2 BACK WINDOW GLASS STOPPER

Using a brush or sponge, apply Primer G to the contact surface of the No. 2 back window glass stopper.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Install the 2 new No. 2 back window glass stoppers onto the back window glass as shown in the illustration.

Text in Illustration
*1	Ceramic Notch	*2	Ceramic Line
*3	Back Window Glass	-	-
*a	Back Side	-	-

Standard

Area	Specified Condition
a	40.0 mm (1.57 in.)
b	14.7 mm (0.579 in.)

INSTALL BACK WINDOW OUTSIDE MOULDING

Using a brush or sponge, apply Primer G to the contact surface of the back window outside moulding.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Text in Illustration
*a	Backside

Install the back window outside moulding, as shown in the illustration.

Standard

Area	Specified Condition
a	7.9 mm (0.311 in.)

INSTALL BACK WINDOW GLASS DAM KIT

Apply Primer G to the glass where the back window glass dam kit will be installed.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Remove the peeling paper from the adhesive part of the dam kit. Install the back window glass dam kit (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

Text in Illustration
*1	Ceramic Notch	-	-
*a	Backside	-	-

Standard

Area	Specified Condition
a	11.0 mm (0.433 in.)

INSTALL BACK WINDOW GLASS

Position the glass.
1. Using suction cups, place the back window glass in the correct position.
2. Check that the entire contact surface of the glass rim is perfectly even.
3. Text in Illustration
  
  *1 Matchmark
  
  Place matchmarks on the back window glass and vehicle body on the locations indicated in the illustration.
  
  Note
  
  Check that the stoppers are attached to the vehicle body correctly.
  Tech Tips
  - Placing matchmarks is only necessary when installing new back window glass. If it is the reused back window glass, matchmarks should already be present.
  - When reusing the back window glass, check and correct the matchmark positions.
4. Using suction cups, remove the back window glass.

Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

Text in Illustration
*1	Primer G	-	-
*a	Backside	-	-

Standard

Area	Specified Condition
a	17.0 mm (0.669 in.)
b	14.7 mm (0.579 in.)
c	11.0 mm (0.433 in.)
d	19.0 mm (0.748 in.)

Tech Tips

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Apply adhesive to the back window glass.

Adhesive
Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

Cut off the tip of the cartridge nozzle as shown in the illustration.

Tech Tips

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load the sealer gun with the cartridge.

Apply adhesive to the back window glass as shown in the illustration.

Text in Illustration
*1	Adhesive	*2	Adhesive Center Line
*a	Backside	-	-

Standard

Area	Specified Condition
a	10.0 mm (0.394 in.)
b	20.0 mm (0.784 in.)
c	8.0 mm (0.315 in.)
d	4.0 mm (0.157 in.)

Text in Illustration
*1	Matchmark

Install the back window glass to the vehicle body.

Using suction cups, position the back window glass so that the matchmarks are aligned. Press it in gently along the rim.
Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
Note
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.

Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

Note

Do not drive the vehicle for the amount of time written in the table below.

Minimum Time

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

Connect the connectors.

CHECK FOR LEAKS AND REPAIR

Conduct a leak test after the adhesive has completely hardened.
Seal any leaks with auto glass sealer.

INSTALL AMPLIFIER ANTENNA ASSEMBLY

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INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

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INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

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INSTALL ROOF HEADLINING ASSEMBLY

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INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH

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INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

Tech Tips

Use the same procedure as for the LH side.

CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

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INSTALL LUGGAGE COMPARTMENT FLOOR MAT

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BACK WINDOW GLASS INSTALLATION