WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket, or the road sign assist system, LKA/LDA system, forward recognition camera system, dynamic radar cruise control system, pre-crash safety system. automatic high beam system or adaptive high beam system may not operate properly due to a difference in the transmissivity of the windshield glass or the shape of the black ceramic border.

  • Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.

PROCEDURE


  1. CLEAN WINDSHIELD GLASS


    1. B002BNW

      Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the windshield glass.

    2. Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

    B002BX2

    1. Install 2 new No. 1windshield glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply Primer G to the glass where the stopper will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new No. 2 windshield glass stoppers onto the glass as shown in the illustration.

      B002BB9E03
      Text in Illustration
      *1 Ceramic Notch *2 Ceramic Line
      *3 Windshield Glass - -
      *a Backside - -
      Standard
      Area Specified Condition
      a 14.2 mm (0.560 in.)
      b 40.0 mm (1.57 in.)

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  4. INSTALL WINDSHIELD GLASS RETAINER


    1. Apply Primer G to the glass where the retainer will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. B002BNHE03
      Text in Illustration
      *1 Ceramic Notch
      *a Back Side

      Install 2 new windshield glass retainers onto the glass as shown in the illustration.

  5. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not coat the adhesive with Primer G.

      • Throw away any leftover primer.

    2. B002B5RE03
      Text in Illustration
      *a Back Side

      Install the windshield outside moulding onto the windshield glass as shown in the illustration.

      Standard
      Area Specified Condition
      a 7.2 mm (0.283 in.)

  6. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Apply Primer G to the glass where the glass adhesive dams will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

      B002BXEE02
      Text in Illustration
      *1 Ceramic Notch *2 Dam Center Line
      *a Back Side - -
      Standard
      Area Specified Condition
      a 61.0 mm (2.40 in.)

  7. INSTALL WINDSHIELD GLASS SEAL


    1. Apply Primer G to the glass where the windshield glass seal will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the windshield glass seal. Install the windshield glass seal to the glass.

      B002BVNE02
      Text in Illustration
      *a Back Side - -
      Standard
      Area Specified Condition
      a 80.3 mm (3.16 in.)
      b 29.5 mm (1.16 in.)
      c 75.0 mm (2.95 in.)

  8. INSTALL WINDSHIELD GLASS


    1. B002BU4E01
      Text in Illustration
      *1 Matchmark

      Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

      4. Using suction cups, remove the windshield glass.

    2. Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the windshield glass.

      B002BEQE01
      Text in Illustration
      *1 Primer G - -
      *a Back Side - -
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      b 11.0 mm (0.433 in.)
      c 19.0 mm (0.748 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    4. Apply adhesive to the windshield glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        B002B6RE03
        Text in Illustration
        *1 Adhesive *2 Adhesive Center Line
        *a Back Side - -
        Standard
        Area Specified Condition
        a 9.5 mm (0.374 in.)
        b 3.0 mm (0.118 in.)
        c 4.0 mm (0.157 in.)
        d 8.0 mm (0.315 in.)
    5. B002C38E09
      Text in Illustration
      *1 Matchmark

      Install the windshield glass to the vehicle body.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the windshield glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  9. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  10. INSTALL ROOF HEADLINING ASSEMBLY

    Click here

  11. INSTALL ASSIST GRIP SUB-ASSEMBLY

    Click here

  12. INSTALL VISOR HOLDER

    Click here

  13. INSTALL VISOR ASSEMBLY LH

    Click here

  14. INSTALL VISOR ASSEMBLY RH

    Click here

  15. INSTALL VISOR BRACKET COVER

    Click here

  16. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  17. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  18. INSTALL MAP LIGHT ASSEMBLY

    Click here

  19. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Camera Heater)

    Click here

  20. INSTALL FORWARD RECOGNITION CAMERA

    Click here

  21. INSTALL FORWARD RECOGNITION LATCH

    Click here

  22. INSTALL NO. 1 FORWARD RECOGNITION COVER

    Click here

  23. INSTALL NO. 2 FORWARD RECOGNITION COVER

    Click here

  24. INSTALL FRONT PILLAR GARNISH LH

    Click here

  25. INSTALL FRONT PILLAR GARNISH RH

    Click here

  26. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  27. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  28. INSTALL FRONT DOOR SCUFF PLATE LH

    Click here

  29. INSTALL FRONT DOOR SCUFF PLATE RH

    Click here

  30. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  31. INSTALL ENGINE ROOM SIDE COVER LH

    Click here

  32. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  33. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  34. REMOVE LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  35. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  36. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  37. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    B002BLH

    1. Install a nose piece to an air riveter or hand riveter.

    2. Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

    3. B002BI7E54
      Text in Illustration
      *1 Riveter
      *2 Mandrel
      *a INCORRECT
      *b CORRECT
      B002BM0E40
      Text in Illustration
      *1 Riveter
      *a INCORRECT
      *b CORRECT
      B002BTQE37
      Text in Illustration
      *1 Riveter
      *a INCORRECT
      *b CORRECT

      Using the riveter, install the No. 3 windshield outside moulding clips shown in the illustration.

      Tech Tips

      If the clip cannot be cut, pull it once and cut it.

      Note


      • Do not pry the clip with the riveter as this will cause damage to the riveter and mandrel.

      Note


      • Confirm that the clips are seated properly against the moulding.

      • Do not tilt the riveter when installing the clip to the moulding.

      • Do not leave any space between the clip head and moulding.

      Note

      Do not leave any space between the moulding and body. Firmly hold together the 2 items while installing the clip.

  38. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP


    1. Attach the 4 new No. 1 windshield outside moulding clips to install the windshield outside moulding LH.

  39. INSTALL WINDSHIELD OUTSIDE MOULDING LH


    1. Attach the 5 clips to the No. 1 windshield outside moulding clips.

    2. Attach the claw and install the windshield moulding LH.

  40. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  41. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH

    Click here

  42. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  43. ADJUST FORWARD RECOGNITION CAMERA


    1. If the forward recognition camera has been replaced or the windshield glass has been removed and installed, it is necessary to perform Forward Recognition Camera Learning.

      Click here