COMPRESSOR(for 2GR-FXE) INSTALLATION

PROCEDURE


  1. ADJUST COMPRESSOR OIL

    A000QV1

    1. When replacing the compressor with motor assembly with a new one, after gradually discharging the refrigerant gas from the service valve, drain the following volume of oil from the new compressor with motor assembly before installation.

      Standard
      (Oil capacity inside a new compressor with motor assembly: 120 + 15 cc (4.06 + 0.51 fl. oz.)) - (Remaining oil amount in the removed compressor with motor assembly)) = Oil amount to be removed from the new compressor with motor assembly.

      Note


      • When checking the compressor oil level, follow the A/C system's precautions.

      • If a new compressor with motor assembly is installed without removing some oil remaining in the pipes of the vehicle, the oil amount becomes excessive. This prevents heat exchange in the refrigerant cycle and causes refrigerant failure.

      • If the volume of oil remaining in the removed compressor with motor assembly and magnetic clutch is too small, check for oil leakage.

      • Be sure to use ND-OIL 11 for compressor oil.

  2. INSTALL COMPRESSOR WITH MOTOR ASSEMBLY


    1. A000R6S

      Using an E8 "TORX" socket, install the compressor with motor assembly with the stud bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A000N7KE02

      Install the compressor with motor assembly with the 2 bolts and nut.

      Torque:
      24.5 N*m  { 250 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolts in the order shown in the illustration to install the compressor with motor assembly.

  3. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the attached vinyl tape from the No. 1 cooler refrigerant discharge hose.

    2. Apply sufficient compressor oil (ND-OIL 11) to a new O-ring and the fitting surface of the compressor with motor assembly.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the O-ring on the No. 1 cooler refrigerant discharge hose.

    4. Install the No. 1 cooler refrigerant discharge hose on the compressor with motor assembly with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  4. INSTALL SUCTION HOSE


    1. Remove the attached vinyl tape from the suction hose.

    2. Apply sufficient compressor oil (ND-OIL 11) to a new O-ring and the fitting surface of the compressor with motor assembly.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the O-ring on the suction hose.

    4. Install the suction hose on the compressor with motor assembly with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  5. INSTALL COOLER PROTECTOR (w/ Cover)


    1. Install the cooler protector with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  6. INSTALL COOLER COMPRESSOR COVER (w/ Cover)


    1. Install the cooler compressor cover with the bolt and nut.

      Torque:
      24.5 N*m  { 250 kgf*cm, 18 ft.*lbf }

  7. INSTALL ENGINE ROOM ECU BOX

    Click here

  8. INSTALL REAR ENGINE UNDER COVER LH

    Click here

  9. INSTALL ENGINE UNDER COVER

    Click here

  10. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  11. INSTALL SERVICE PLUG GRIP

    Click here

  12. CONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  13. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  14. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  15. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  16. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  17. WARM UP COMPRESSOR


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  18. CHECK FOR REFRIGERANT GAS LEAK


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  19. INSTALL COOL AIR INTAKE DUCT SEAL

    Click here

  20. INSTALL ENGINE ROOM SIDE COVER

    Click here