WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, forward recognition camera system, lane departure alert system, road sign assist system or pre-crash safety system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE


  1. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips

    Perform the following procedures if replacing any No. 3 windshield outside moulding clips.


    1. Install a nose piece to an air riveter or hand riveter.

    2. Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

    3. B001EDB

      Using the riveter, install the No. 3 windshield outside moulding clips shown in the illustration.

      Tech Tips

      If the clip cannot be cut, pull it once and cut it.

      Note

      Do not pry the clip with the riveter as this will cause damage to the riveter and mandrel.

      B001GP7C39
      *1 Riveter
      *2 Mandrel
      *a INCORRECT
      *b CORRECT

      Note

      B001EM4C37
      *1 Riveter
      *a INCORRECT
      *b CORRECT

      • Confirm that the clips are seated properly against the moulding.

      • Do not tilt the riveter when installing the clip to the moulding.

      • Do not leave any space between the clip head and moulding.

      Note

      Do not leave any space between the moulding and body. Firmly hold together the 2 items while installing the clip.

      B001GO4C36
      *1 Riveter
      *a INCORRECT
      *b CORRECT

  2. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP


    1. Install the 5 No. 1 windshield moulding clips.

      Tech Tips

      Use the same procedure to install the 5 No. 1 windshield moulding clips on the other side.

  3. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

    B001DQKC04
    *1 No. 1 Windshield Glass Stopper
    *a Vehicle Body

    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

  4. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply glass primer to the windshield glass where the No. 2 windshield glass stoppers will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

      B001HLIC02
      *1 Windshield Glass - -
      *a Backside *b Ceramic Notch
      *c Ceramic Line *d Center
      Standard
      Area Specified Condition
      a 14.1 mm (0.555 in.)

  5. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the contact surface of the windshield glass and windshield outside moulding with glass primer as shown in the illustration.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not coat the adhesive with glass primer.

      • Throw away any leftover primer.

      B001IH5C04
      *a Backside - -
      Standard
      Area Specified Condition
      a 6.9 mm (0.271 in.)

    2. Remove the peeling paper from a new windshield outside moulding and install the windshield outside moulding as shown in the illustration.

  6. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Apply glass primer to the windshield glass where the new windshield glass adhesive dam will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of the windshield glass adhesive dam. Install the windshield glass adhesive dam (adhesive side) to the windshield glass (glass primer area), but exclude the area above the notches on the upper part of the windshield glass.

      B001CIVC01
      *a Backside *b Ceramic Notch
      *c Dam Center Line *d Adhesive Center Line
      Standard
      Area Specified Condition
      a 6.5 mm (0.256 in.)

  7. INSTALL WINDSHIELD GLASS

    B001ENKC02
    *a Matchmarks

    1. Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the entire contact surface of the windshield glass rim is perfectly even.

      3. Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing new windshield glass. When reusing the windshield glass, matchmarks should already be present.

        • When reusing the windshield glass, check and correct the matchmark positions.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the windshield glass.

    2. B001D9CC01
      *a CORRECT
      *b INCORRECT
      *c Adhesive
      *d Body Primer

      Using a brush, apply body primer to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply glass primer to the contact surface of the windshield glass.

      B001F0FC01
      *a Backside *b Adhesive Center Line
      B001CE2 Glass Primer - -
      Standard
      Area Specified Condition
      a 9.5 mm (0.374 in.)
      b 3.0 mm (0.118 in.)
      c 8.0 mm (0.315 in.)
      d 7.0 mm (0.276 in.)

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. Apply adhesive to the windshield glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass as shown in the illustration.

        B001FYCC04
        *a Backside *b Adhesive Center Line
        B001CE2C24 Adhesive - -
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 9.5 mm (0.374 in.)
        d 3.0 mm (0.118 in.)
    5. B001G9QC01
      *a Matchmarks

      Install the windshield glass to the vehicle body.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the windshield glass to ensure that it is securely installed to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and windshield glass have a small gap between them.

      3. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Windshield Deicer System:

      Connect the windshield deicer connector.

  8. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  9. INSTALL ROOF HEADLINING ASSEMBLY


    1. for 5 Door:


      1. Return the roof headlining to its original position. Refer to the following procedures.

        Click here

    2. for 3 Door:


      1. Return the roof headlining to its original position. Refer to the following procedures.

        Click here

  10. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  11. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  12. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Lane Departure Alert System)

    Click here

  13. INSTALL FORWARD RECOGNITION CAMERA (w/ Lane Departure Alert System)

    Click here

  14. INSTALL FORWARD RECOGNITION LATCH (w/ Lane Departure Alert System)

    Click here

  15. INSTALL NO. 1 FORWARD RECOGNITION COVER (w/ Lane Departure Alert System)

    Click here

  16. INSTALL NO. 2 FORWARD RECOGNITION COVER (w/ Lane Departure Alert System)

    Click here

  17. INSTALL MAP LIGHT ASSEMBLY

    Click here

  18. INSTALL VISOR HOLDER

    Click here

  19. INSTALL VISOR ASSEMBLY LH

    Click here

  20. INSTALL VISOR ASSEMBLY RH

    Click here

  21. INSTALL VISOR BRACKET COVER LH

    Click here

  22. INSTALL VISOR BRACKET COVER RH

    Click here

  23. INSTALL FRONT PILLAR GARNISH LH

    Click here

  24. INSTALL FRONT PILLAR GARNISH RH

    Click here

  25. INSTALL NO. 1 ASSIST GRIP

    Click here

  26. INSTALL FRONT NO. 1 ASSIST GRIP PLUG LH

    Click here

  27. INSTALL FRONT NO. 1 ASSIST GRIP PLUG RH

    Click here

  28. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  29. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  30. INSTALL COWL SIDE TRIM BOARD LH

    Click here

  31. INSTALL COWL SIDE TRIM BOARD RH

    Click here

  32. INSTALL DOOR SCUFF PLATE ASSEMBLY LH

    Click here

  33. INSTALL DOOR SCUFF PLATE ASSEMBLY RH

    Click here

  34. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING LH


    1. Attach the 5 clips to install a new moulding.

    2. Remove the protective tape from the edges of the moulding.

  35. INSTALL WINDSHIELD LOWER OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  36. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  37. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  38. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  39. INSTALL WINDSHIELD WIPER ARM COVER

    Click here

  40. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

    Click here

  41. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Click here

  42. INSTALL FRONT FENDER SIDE PANEL PROTECTOR LH

    Click here

  43. INSTALL FRONT FENDER SIDE PANEL PROTECTOR RH

    Click here

  44. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  45. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

    Click here

  46. ADJUST FORWARD RECOGNITION CAMERA

    Click here