RADIATOR REMOVAL

PROCEDURE


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

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  2. REMOVE FRONT BUMPER COVER LOWER

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  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  4. DRAIN ENGINE COOLANT

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  5. REMOVE FRONT BUMPER COVER

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  6. REMOVE FRONT BUMPER CENTER UPPER RETAINER

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  7. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. B001F0A

      Using a clip remover, detach the 3 claws and remove the clip. Then move the radiator side deflector RH so that the radiator can be removed in the step below.

  8. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. B001GGT

      Using a clip remover, detach the 3 claws and remove the clip. Then move the radiator side deflector LH so that the radiator can be removed in the step below.

  9. REMOVE RADIATOR RESERVOIR


    1. B001ERR

      Disconnect the reservoir hose from the radiator assembly.

    2. Remove the 3 bolts and radiator reservoir.

  10. REMOVE FAN SHROUD


    1. B001D6M

      Detach the claw to open the flexible hose clamp.

    2. B001H0G

      Loosen the 4 nuts holding the fluid coupling fan.

    3. Remove the fan and generator V-belt.

      Click here

    4. B001CTX

      Remove the 2 bolts holding the fan shroud.

    5. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

  11. DISCONNECT NO. 1 RADIATOR HOSE


    1. B001DGT

      Slide the hose clamp and disconnect the No. 1 radiator hose from the radiator assembly.

  12. DISCONNECT NO. 2 RADIATOR HOSE


    1. B001HW2

      Slide the hose clamp and disconnect the No. 2 radiator hose from the radiator assembly.

  13. DISCONNECT OIL COOLER INLET HOSE (for Automatic Transmission)


    1. B001CTP

      Slide the hose clamp and disconnect the oil cooler inlet hose from the radiator assembly.

  14. DISCONNECT OIL COOLER OUTLET HOSE (for Automatic Transmission)


    1. Slide the hose clamp and disconnect the oil cooler outlet hose from the radiator assembly.

  15. REMOVE RADIATOR ASSEMBLY


    1. B001CLF

      Remove the 4 bolts and radiator assembly.

  16. REMOVE NO. 1 RADIATOR SUPPORT


    1. Remove the 2 No. 1 radiator supports and 2 No. 1 radiator support bushes.

  17. REMOVE NO. 2 RADIATOR SUPPORT


    1. Remove the 2 No. 2 radiator supports and 2 No. 1 radiator support bushes.

  18. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL


    1. Remove the No. 1 radiator to support seal from the radiator assembly.

  19. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL


    1. Remove the No. 2 radiator to support seal from the radiator assembly.