HEATER WATER PUMP(w/ Viscous Heater) INSTALLATION

PROCEDURE


  1. INSTALL IDLER PULLEY BRACKET (w/ Belt Tension Side)

    B001WGG

    1. Install the bracket with the 3 bolts.

      Torque:
      48.5 N*m  { 495 kgf*cm, 36 ft.*lbf }

  2. INSTALL IDLER PULLEY BRACKET

    B001YXU

    1. Install the bracket with the bolt.

      Torque:
      48.5 N*m  { 495 kgf*cm, 36 ft.*lbf }

  3. INSTALL VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY

    B001Y12

    1. Install the heater assembly with the 2 bolts.

      Torque:
      48.5 N*m  { 495 kgf*cm, 36 ft.*lbf }

    2. Connect the 2 heater hoses.

    3. Using pliers, grip the claws of the clips and slide the 2 clips.

    4. Connect the connector and attach the clamp.

  4. INSTALL IDLER PULLEY ASSEMBLY

    B001ZR3

    1. Install the 2 idler pulleys with the 2 bolts.

      Torque:
      48.5 N*m  { 495 kgf*cm, 36 ft.*lbf }

  5. INSTALL RADIATOR ASSEMBLY


    1. Install the radiator assembly Click here.

  6. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    Click here

  7. INSTALL FAN SHROUD WITH FAN

    Click here

  8. INSTALL OIL COOLER HOSE (w/ Air Cooled Transmission Oil Cooler)

    Click here

  9. INSTALL NO. 2 RADIATOR HOSE

  10. INSTALL NO. 1 RADIATOR HOSE

  11. INSTALL VANE PUMP ASSEMBLY

    Click here

  12. INSTALL VANE PUMP OIL RESERVOIR ASSEMBLY

    Click here

  13. INSTALL V-RIBBED BELT

    Click here

  14. INSTALL INTAKE AIR CONNECTOR


    1. B001YA6

      Connect the intake air connector to the No. 1 and No. 2 air cleaner pipes.

    2. Install the connector with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    3. Tighten the 2 hose clamps.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }
    4. B001ZP1

      Attach the 3 wire harness clamps.

    5. Connect the 2 connectors to the water temperature sensor and viscous heater.

  15. TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE


    1. B001YBK

      Temporarily install the air cleaner hose to the intake air connector.

  16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. B001W0W

      Align the protrusion of the air cleaner cap and concave portion of the air cleaner hose.

    2. B001W85

      Connect the air cleaner cap to the air cleaner hose, and install the air cleaner cap with the 3 clamps.

    3. Tighten the 2 hose clamps and connect the connector.

      Torque:
      2.5 N*m  { 25 kgf*cm, 22 in.*lbf }

  17. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. B001Z6D

      Install the engine cover with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  18. INSTALL NO. 3 ENGINE ROOM WIRE

    Click here

  19. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  20. ADD ENGINE COOLANT

    Click here

  21. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  22. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. for Standard:

      Install the front fender splash shield Click here.

    2. w/ Winch:

      Install the front fender splash shield Click here.

  23. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. for Standard:

      Install the front fender splash shield Click here.

    2. w/ Winch:

      Install the front fender splash shield Click here.

  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  25. CHECK FOR ENGINE COOLANT LEAKS

    Click here