GENERATOR INSTALLATION

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PROCEDURE

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   INSTALL GENERATOR ASSEMBLY

   
   

   1. Temporarily install the generator with the 2 stud bolts.

   2. Using an E7 "TORX" socket wrench, tighten the 2 stud bolts.

      6.0 N*m

      61 kgf*cm

      53 in.*lbf

   3. 

      Install the 2 nuts and 3 bolts in the order shown in the illustration.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

   4. Install the the No. 1 intake air connector pipe to the No. 1 inlet compressor elbow.

   5. 

      Install the No. 1 intake air connector bracket with the 2 bolts.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

   6. 

      Install the bolt to the No. 1 intake air connector pipe. Then tighten the hose clamp.

      for bolt
      21 N*m	214 kgf*cm	15 ft.*lbf
      for hose clamp
      6.0 N*m	61 kgf*cm	53 in.*lbf

   7. 

      Connect the wire harness bracket to the belt tensioner with the bolt.

      13 N*m

      133 kgf*cm

      10 ft.*lbf

   8. 130 A Type and 150 A Type:

      Connect the generator wire with the nut.

      9.8 N*m

      100 kgf*cm

      87 in.*lbf

   9. 180 A Type:

      Connect the generator wire with the nut.

      12 N*m

      122 kgf*cm

      9 ft.*lbf

   10. Install the terminal cap.

   11. Connect the 6 wire harness clamps.

   12. Connect the 4 connectors.

2. Click here

   INSTALL NO. 1 AIR TUBE ASSEMBLY

   
   
   1. 

      Apply a light coat of washer fluid to a new O-ring and install it to the No. 1 air tube.

   2. Install the No. 1 air tube with the bolt.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

3. Click here

   INSTALL NO. 1 AIR CLEANER PIPE SUB-ASSEMBLY

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4. Click here

   INSTALL HEATER WATER PIPE SUB-ASSEMBLY (w/ Viscous Heater)

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5. Click here

   INSTALL NO. 3 AIR TUBE

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6. Click here

   INSTALL NO. 1 AIR HOSE

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7. Click here

   INSTALL INTAKE AIR CONNECTOR

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8. Click here

   TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE

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9. Click here

   INSTALL AIR CLEANER CAP SUB-ASSEMBLY

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10. Click here

    INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE

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11. Click here

    CONNECT WATER HOSE SUB-ASSEMBLY (w/ Viscous Heater)

    
    
    1. 

       Connect the 2 water hoses.

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    INSTALL NO. 2 COOL AIR INLET (w/o Intercooler)

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    INSTALL NO. 1 COOL AIR INLET (w/o Intercooler)

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14. Click here

    INSTALL INTERCOOLER ASSEMBLY (w/ Intercooler)

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    INSTALL V-RIBBED BELT

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16. Click here

    INSTALL NO. 3 IDLER PULLEY (w/ Viscous Heater)

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17. Click here

    INSTALL NO. 1 IDLER PULLEY (w/ Viscous Heater)

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18. Click here

    INSTALL V-RIBBED BELT (w/ Viscous Heater)

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19. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

20. Click here

    ADD ENGINE COOLANT

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21. Click here

    INSPECT FOR COOLANT LEAK

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22. Click here

    INSTALL FRONT FENDER APRON SEAL REAR RH

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23. Click here

    INSTALL FRONT FENDER APRON SEAL FRONT RH

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24. Click here

    INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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25. Click here

    INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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26. Click here

    INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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