SCAVENGING PUMP REMOVAL

CAUTION / NOTICE / HINT

Note


  • When replacing an injector (including interchanging injectors between cylinders) or common rail, replace the corresponding injection pipes with new ones.

  • w/DPF

    When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.


    1. Disconnect the cables from the negative (-) main battery and sub-battery terminals.

  3. REMOVE ENGINE ASSEMBLY


    1. Remove the engine assembly from the vehicle Click here.

  4. REMOVE NO. 1 INTAKE AIR CONNECTOR PIPE

    Click here

  5. REMOVE GENERATOR ASSEMBLY

    Click here

  6. DISCONNECT NO. 1 OUTLET TURBO OIL HOSE

    Click here

  7. REMOVE NO. 1 ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  8. DISCONNECT NO. 2 OUTLET TURBO OIL HOSE

    Click here

  9. DISCONNECT NO. 2 INLET TURBO OIL PIPE SUB-ASSEMBLY

    Click here

  10. REMOVE STIFFENER INSULATOR RH (w/ Intercooler)

    Click here

  11. DISCONNECT NO. 1 OIL COOLER HOSE

    B001YXEE03
    *1 No. 1 Hose
    *2 No. 2 Hose

  12. DISCONNECT NO. 2 OIL COOLER HOSE

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  14. REMOVE CRANKSHAFT PULLEY

    Click here

  15. REMOVE TIMING GEAR COVER SPACER (w/ Intercooler)

    Click here

  16. REMOVE OIL FILTER ELEMENT

    Click here

  17. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY

    Click here

  18. REMOVE ENGINE OIL LEVEL SENSOR

    Click here

  19. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

    Click here

  20. REMOVE OIL STRAINER SUB-ASSEMBLY

    Click here

  21. REMOVE NO. 1 OIL PAN SUB-ASSEMBLY

    Click here

  22. REMOVE REAR ENGINE OIL SEAL RETAINER

    Click here

  23. REMOVE REAR CRANKSHAFT OIL SEAL

    Click here

  24. REMOVE SCAVENGING PUMP ASSEMBLY


    1. B001VMZ

      Remove the 4 bolts and scavenging pump.