QUARTER WINDOW GLASS

CLEAN QUARTER WINDOW GLASS

Clean the outer edges of the quarter window glass with a non-residue solvent.
Note
- Do not touch the glass surface after cleaning it.
- Be careful not to damage the glass or clips.

INSTALL QUARTER WINDOW ASSEMBLY

Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

Text in Illustration
*1	Primer M	*2	Brush
*3	Adhesive	*4	Edge of Curved Surface
*a	CORRECT	*b	WRONG

Note

Do not coat the adhesive with Primer M.
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.

Using a brush or a sponge, apply Primer G to the contact surface of the a new quarter window assembly.

Text in Illustration
*A	Back Side	-	-
*1	Primer G	*2	Adhesive Center
*3	Ceramic Notch	-	-

Standard Dimension

Area	Dimension
a	12.0 mm (0.472 in.) or more
b	12.0 mm (0.472 in.) or more
c	24.0 mm (0.945 in.) or more
d	11.0 mm (0.433 in.) or more

Tech Tips

If an area other than specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

Note

To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the quarter window assembly.

Adhesive
Toyota Genuine Windshield Glass Adhesive or equivalent

Text in Illustration
*1	Nozzle

Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension

Area	Dimension
a	8.0 mm (0.315 in.) or more
b	12.0 mm (0.472 in.) or more

Load the sealer gun with the cartridge.

Apply adhesive to the quarter window assembly as shown in the illustration.

Text in Illustration
*A	Back Side	-	-
*1	Adhesive	*2	Adhesive Center
*3	Ceramic Notch	-	-

Standard Dimension

Area	Dimension
a	13.0 mm (0.512 in.)
b	13.0 mm (0.512 in.)
c	13.0 mm (0.512 in.)
d	21.0 mm (0.827 in.)
e	13.0 mm (0.512 in.)

Install a new quarter window assembly to the vehicle body.

Engage the 2 clips to install the quarter window assembly.
Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.
Note
- Allow the primer to dry for 3 minutes or more.
- Check that the clips are attached to the body correctly.
- Check the clearance between the body and glass.
Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.

Text in Illustration
*1	Adhesive

Using a scraper, remove any excess or protruding adhesive.

Tech Tips

Apply adhesive onto the glass rim.

Note

Do not drive the vehicle within the time described in the table below.

Minimum Time

Temperature	Minimum Time prior to Driving Vehicle
35°C (95°F)	1 hour and 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

INSPECT FOR LEAK AND REPAIR

After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
If water leaks into the cabin, allow the water to dry and add adhesive.
Remove the protective tape.

INSTALL ROOF SIDE INNER GARNISH ASSEMBLY

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INSTALL DECK TRIM SIDE PANEL ASSEMBLY

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CONNECT REAR SEAT OUTER BELT ASSEMBLY

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INSTALL NO. 2 ROOM LIGHT ASSEMBLY (for RH Side)

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INSTALL TONNEAU COVER HOLDER CAP

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INSTALL TONNEAU COVER HOOK

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