CONDENSER INSTALLATION

PROCEDURE


  1. INSTALL COOLER CONDENSER ASSEMBLY


    1. Install the cooler condenser assembly to the hybrid radiator assembly with the 4 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    2. B001KMG

      Install the cooler condenser assembly.

      Tech Tips

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Capacity
      40 cc (1.35 fl. oz.)
      Compressor oil
      ND-11 or equivalent

      Note

      Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

  2. INSTALL NO. 2 FAN SHROUD

    for 2ZR-FXE: Click here

    for 5ZR-FXE: Click here

  3. INSTALL NO. 1 INVERTER BRACKET

    Click here

  4. CONNECT NO. 1 INVERTER COOLING HOSE


    1. Using pliers, grip the claws of the clip and slide the clip to connect the No. 1 inverter cooling hose.

  5. CONNECT NO. 5 INVERTER COOLING HOSE


    1. Using pliers, grip the claws of the clip and slide the clip to connect the No. 5 inverter cooling hose.

  6. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.

    2. Apply a sufficient amount of compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the O-ring to the air conditioning tube and accessory assembly.

      Note


      • Keep the O-ring and O-ring fitting surfaces free from dirt or foreign matter.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    4. Install the air conditioning tube and accessory assembly to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  7. CONNECT COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.

    2. Apply a sufficient amount of compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the O-ring to the cooler refrigerant discharge hose.

      Note


      • Keep the O-ring and O-ring fitting surfaces free from dirt or foreign matter.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    4. Install the cooler refrigerant discharge hose to the cooler condenser assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  8. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY

    Click here

  9. INSTALL HIGH PITCHED HORN ASSEMBLY

    Click here

  10. INSTALL LOW PITCHED HORN ASSEMBLY

    Click here

  11. INSTALL COOL AIR INTAKE DUCT RETAINER SUB-ASSEMBLY


    1. B001LVKE02

      Install the cool air intake duct retainer sub-assembly with the 3 bolts.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

      Note

      Tighten the bolts in the order shown in the illustration to install the cool air intake duct retainer sub-assembly.

  12. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)

    Click here

  13. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)

    Click here

  14. INSTALL FRONT BUMPER ASSEMBLY

    Click here

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  16. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE

    Click here

  17. INSTALL DECK FLOOR BOX RH

    Click here

  18. INSTALL REAR NO. 3 FLOOR BOARD

    Click here

  19. INSTALL REAR DECK FLOOR BOX

    Click here

  20. INSTALL REAR NO. 2 FLOOR BOARD

    Click here

  21. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFC-134a(R134a))

    Click here

  22. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFO-1234yf(R1234yf))

    Click here

  23. ADD COOLANT (for Inverter)

    Click here

  24. INSPECT FOR COOLANT LEAK (for Inverter)

    Click here

  25. WARM UP COMPRESSOR (for HFC-134a(R134a))

    Click here

  26. WARM UP COMPRESSOR (for HFO-1234yf(R1234yf))

    Click here

  27. INSPECT FOR REFRIGERANT LEAK (for HFC-134a(R134a))

    Click here

  28. INSPECT FOR REFRIGERANT LEAK (for HFO-1234yf(R1234yf))

    Click here

  29. ADJUST HOOD SUB-ASSEMBLY

    Click here