CONDENSER REMOVAL

PROCEDURE

1. PRECAUTION

   Note

   After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

2. RECOVER REFRIGERANT FROM AIR CONDITIONING SYSTEM

   Click here

3. REMOVE REAR NO. 2 FLOOR BOARD

   Click here

4. REMOVE REAR DECK FLOOR BOX

   Click here

5. REMOVE REAR NO. 3 FLOOR BOARD

   Click here

6. REMOVE DECK FLOOR BOX RH

   Click here

7. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE

   Click here

8. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   Note

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

9. REMOVE FRONT BUMPER ASSEMBLY

   Click here

10. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

11. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)

    Click here

12. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)

    Click here

13. REMOVE COOL AIR INTAKE DUCT RETAINER SUB-ASSEMBLY

    
    

    1. 

       Remove the 3 bolts and cool air intake duct retainer sub-assembly.

14. REMOVE HIGH PITCHED HORN ASSEMBLY

    Click here

15. REMOVE LOW PITCHED HORN ASSEMBLY

    Click here

16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

    Click here

17. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE

    
    

    1. 

       Remove the bolt and disconnect the cooler refrigerant discharge hose.

    2. Remove the O-ring from the cooler refrigerant discharge hose.

       Note

       Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

18. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

    
    

    1. 

       Remove the bolt and disconnect the air conditioning tube and accessory assembly.

    2. Remove the O-ring from the air conditioning tube and accessory assembly.

       Note

       Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

19. DISCONNECT NO. 5 INVERTER COOLING HOSE

    
    

    1. 

       Using pliers, grip the claws of the clip and slide the clip to disconnect the No. 5 inverter cooling hose.

       Note

       
       

       • Do not apply excessive force to the No. 5 inverter cooling hose.

       • Prepare a drain pan or cloth in case the coolant leaks.

20. DISCONNECT NO. 1 INVERTER COOLING HOSE

    
    

    1. 

       Using pliers, grip the claws of the clip and slide the clip to disconnect the No. 1 inverter cooling hose.

       Note

       
       

       • Do not apply excessive force to the No. 1 inverter cooling hose.

       • Prepare a drain pan or cloth in case the coolant leaks.

21. REMOVE NO. 1 INVERTER BRACKET

    Click here

22. REMOVE NO. 2 FAN SHROUD

    for 2ZR-FXE: Click here

    for 5ZR-FXE: Click here

23. REMOVE COOLER CONDENSER ASSEMBLY

    
    

    1. 

       Remove the cooler condenser assembly with hybrid radiator assembly.

    2. 

       Remove the 4 bolts and cooler condenser assembly from the hybrid radiator assembly.