COMPRESSOR(for 5ZR-FXE) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

  2. RECOVER REFRIGERANT FROM AIR CONDITIONING SYSTEM

    Click here

  3. REMOVE REAR NO. 2 FLOOR BOARD

    Click here

  4. REMOVE REAR DECK FLOOR BOX

    Click here

  5. REMOVE REAR NO. 3 FLOOR BOARD

    Click here

  6. REMOVE DECK FLOOR BOX RH

    Click here

  7. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE

    Click here

  8. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  9. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  10. REMOVE SERVICE PLUG GRIP

    Click here

  11. REMOVE INVERTER COVER

    Click here

  12. CHECK TERMINAL VOLTAGE

    Click here

  13. INSTALL INVERTER COVER

    Click here

  14. REMOVE WATER HOSE HOSE CLAMP

    Click here

  15. REMOVE INLET AIR CLEANER

    Click here

  16. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B001KJ5

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor with motor assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  17. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


    1. B001KPP

      Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor with motor assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  18. REMOVE ELECTRIC INVERTER COMPRESSOR


    1. B001NDME02
      Text in Illustration
      *1 Green-colored Lock

      Using a screwdriver, slide the green-colored lock of the connector <A> in the direction indicated by the arrow in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulating gloves.

      Note

      Insulate the removed terminals and connector with insulating tape.

    2. Disconnect the connector <B>.

    3. B001M72

      Remove the bolt and 2 nuts.

    4. B001MOW

      Using an E8 "TORX" socket, remove the 2 stud bolts.

    5. Remove the electric inverter compressor.