EGR COOLER REMOVAL

PROCEDURE

1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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2. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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3. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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4. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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5. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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6. REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for LHD)

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7. REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for RHD)

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8. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

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9. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

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10. DRAIN COOLANT (for Engine)

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11. REMOVE NO. 2 CYLINDER HEAD COVER

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12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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13. REMOVE WATER HOSE HOSE CLAMP

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14. REMOVE INLET AIR CLEANER ASSEMBLY

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15. REMOVE AIR CLEANER CASE

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16. REMOVE EGR PIPE ASSEMBLY

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17. REMOVE EGR COOLER SUB-ASSEMBLY

    
    

    1. 

       Disconnect the connector, wire harness clamp and 4 water hoses.

    2. 

       Text in Illustration

       *1	Stud Bolt and Nut

       Remove the 4 nuts and bolt.

    3. Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

    4. Remove the gasket.

    5. 

       Remove the 2 nuts, EGR with cooler pipe sub-assembly and gasket.