INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Install a new gasket onto the fuel tank.
Set the fuel suction tube with pump and gauge assembly to the fuel tank.
Make sure that the fuel sender gauge arm does not bend.
Align the protrusions of the fuel suction tube with pump and gauge assembly with the notches of the fuel tank.
INSTALL FUEL PUMP GAUGE RETAINER
While holding the fuel suction tube with pump and gauge assembly by hand to prevent it from tilting, align the mark on the new fuel pump gauge retainer with the start mark on the fuel tank and tighten the fuel pump gauge retainer 180° by hand.
Check that there is no damage, dents, foreign matter or other defects on the threads of the fuel tank.
Temporarily install the SST plate and claws to the fuel pump gauge retainer.
Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
While pressing the claws of SST to the fuel pump gauge retainer ribs securely, tighten the bolts.
Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
Install the SST handle.
Tighten the fuel pump gauge retainer approximately 360° so that the mark on the retainer comes within the range shown in the illustration.
Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
Do not press down on SST excessively as this may make the retainer hard to rotate, and may damage components.
Make sure to rotate the SST handle horizontally. If the SST handle is rotated at an angle, SST may come off.
Do not spin SST too fast or use an impact wrench as this may result in damage to components.
If SST comes off of the retainer, loosen the SST bolts and reinstall SST.
Lightly press down on SST to prevent it from separating from the retainer. While pressing SST, rotate the handle slowly to tighten the retainer.
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.
CONNECT FUEL TANK EVAPORATION TUBE
Connect the fuel tank evaporation tube to the fuel suction tube with pump and gauge assembly.
CONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE
Connect the No. 1 charcoal canister outlet hose to the fuel suction tube with pump and gauge assembly.
After connecting the No. 2 fuel tank evaporation tube and No. 1 charcoal canister outlet hose, check that the No. 2 fuel tank evaporation tube is positioned below the No. 1 charcoal canister outlet hose.
CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Connect the No. 1 fuel evaporation tube sub-assembly to the fuel suction tube with pump and gauge assembly with the clip.
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.
|*1||Tube Joint Clip|
|*2||Fuel Tube Joint|
Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and plug before performing this work.
Check that the fuel tube joint is securely inserted to the end.
Check that the tube joint clip is on the collar of the fuel tube joint.
After installing the tube joint clip, check that the fuel tank main tube cannot be pushed out.
Connect the fuel pump connector.
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSPECT FOR FUEL LEAK
INSTALL REAR FLOOR SERVICE HOLE COVER
Install the rear floor service hole cover with new butyl tape.
INSTALL REAR SEAT CUSHION LOCK HOOK
INSTALL REAR SEAT CUSHION ASSEMBLY
INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE
INSTALL DECK FLOOR BOX RH
INSTALL REAR NO. 3 FLOOR BOARD
INSTALL REAR DECK FLOOR BOX
INSTALL REAR NO. 2 FLOOR BOARD