EGR VALVE REMOVAL

PROCEDURE


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  2. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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  3. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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  4. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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  5. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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  6. REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for LHD)

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  7. REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for RHD)

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  8. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

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  9. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

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  10. DRAIN COOLANT (for Engine)

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  11. REMOVE NO. 2 CYLINDER HEAD COVER

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  12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  13. REMOVE WATER HOSE HOSE CLAMP

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  14. REMOVE INLET AIR CLEANER ASSEMBLY

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  15. REMOVE AIR CLEANER CASE

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  16. REMOVE EGR PIPE ASSEMBLY


    1. A004VUJ

      Disconnect the 2 wire harness clamps.

    2. A004WM0

      Remove the bolt and wire harness support.

    3. A004VK2

      Remove the 4 bolts, EGR pipe assembly and 2 gaskets.

  17. REMOVE EGR VALVE ASSEMBLY


    1. A004Y8S

      Disconnect the connector, wire harness clamp and 4 water hoses.

    2. A004XKPE06
      Text in Illustration
      *1 Stud Bolt and Nut

      Remove the 4 nuts and bolt.

    3. Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

    4. Remove the gasket.

    5. A00506G

      Remove the 2 nuts, EGR valve assembly and gasket.

  18. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A004W23

      Remove the bolt and wire harness clamp bracket.