FRAME WIRE INSTALLATION

PROCEDURE


  1. INSTALL FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. Install the frame wire with 4 new clamps.

      B001LV7
    2. B001N0K

      Insert the frame wire into the floor panel hole and engage the 3 claws.

      Text in Illustration
      B001KHV Front Side

      Tech Tips

      The arrow should point toward the front of the vehicle.

    3. B001MEC

      Install the nut.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    4. B001L6H

      Engage the clamp.

    5. Install the nut.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    6. B001N24E03
      *1 for RHD:
      *2 for LHD:

      Engage the 2 clamps.

    7. Install the nut.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    8. B001MX2

      Install the heater water pipe sub-assembly with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    9. B001K8B

      Engage the clamp.

    10. B001KI8

      Engage the clamp.

    11. B001LTW

      Engage the 2 clamps.

    12. B001MBJ

      Connect the engine room junction block assembly connector.

    13. B001KAV

      Engage the 2 clamps.

    14. B001KTJ

      Engage the clamp to install the wire harness protector to the floor panel.

  2. INSTALL INVERTER RESERVE TANK ASSEMBLY (for 2ZR-FXE)

    Click here

  3. INSTALL INVERTER RESERVE TANK ASSEMBLY (for 5ZR-FXE)

    Click here

  4. CONNECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B001K8HE01
      Text in Illustration
      *a Earth Terminal

      Connect the frame wire to the hybrid battery junction block assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the ends of the frame wire to the connect terminals.

    2. Connect the earth terminal.

    3. Engage the clamp.

  5. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    Click here

  6. CONNECT CABLE TO AUXILIARY BATTERY TERMINAL


    1. B001KUZ

      Engage the 2 clamps.

    2. B001MCO

      Engage the 2 clamps.

    3. B001L7RC02
      *a Type A
      *b Type B
      *c Earth Terminal

      Install the bolt to connect the earth terminal.

      Torque:
      Type A
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
      Type B
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Engage the clamp.

    5. B001MIR

      Connect the frame wire to the auxiliary battery terminal with the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    6. Engage the clamp.

    7. Install the terminal cover.

  7. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

    Click here

  8. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT

    Click here

  9. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Click here

  10. INSTALL REAR FLOOR BOARD SPACER

    Click here

  11. INSTALL HYBRID VEHICLE BATTERY SHIELD SHEET

    Click here

  12. INSTALL REAR NO. 1 FLOOR BOARD

    Click here

  13. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY

    Click here

  14. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY

    Click here

  15. INSTALL REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

    Click here

  16. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side.

    Click here

  17. INSTALL REAR SEATBACK ASSEMBLY RH

    Click here

  18. INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH


    1. B001KIZE03

      Install the front suspension member brace rear RH with a new bolt (A) and the 2 bolts (B).

      Torque:
      Bolt (A)
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }
      Bolt (B)
      93 N*m  { 948 kgf*cm, 69 ft.*lbf }

    2. Install the clip.

  19. INSTALL FRONT CENTER FLOOR COVER RH (w/ Cover)


    1. Engage the 3 clips to install the front center floor cover RH.

  20. INSTALL FRONT FLOOR COVER RH (w/ Cover)


    1. B001KIFE03

      Engage the 3 clips (B) to install the front floor cover RH.

    2. Install the clip (A) and bolt.

  21. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    1. Install the front No. 1 floor heat insulator with the 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  22. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2ZR-FXE)

    Click here

  23. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 5ZR-FXE)

    Click here

  24. INSTALL INVERTER WITH CONVERTER ASSEMBLY

    Click here

  25. INSTALL DECK FLOOR BOX LH (w/o Woofer)

    Click here

  26. INSTALL REAR NO. 4 FLOOR BOARD (w/ Woofer)

    Click here

  27. INSTALL REAR NO. 4 FLOOR BOARD (w/o Woofer)

    Click here

  28. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

    Click here

  29. INSTALL SERVICE PLUG GRIP

    Click here