HV BATTERY INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 HYBRID BATTERY PACK WIRE


    1. Connect the 2 clamps and No. 2 hybrid battery pack wire.

  2. INSTALL NO. 1 HYBRID BATTERY PACKING

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the No. 1 hybrid battery packing with the 2 clamps.

  3. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Install the upper hybrid battery cover sub-assembly and No. 1 hybrid battery shield sub-assembly with the 3 bolts and 8 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  4. INSTALL NO. 1 HYBRID BATTERY COVER INTAKE DUCT


    1. Install the No. 1 hybrid battery cover intake duct with the 2 clips.

  5. INSTALL NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the HV battery thermistor to the No. 4 hybrid vehicle battery carrier bracket sub-assembly.

    2. Install the No. 4 hybrid vehicle battery carrier bracket sub-assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Connect the 3 wire harness clamps.

  6. INSTALL NO. 1 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B001M2AE03
      Text in Illustration
      *a Push

      Install the No. 1 hybrid vehicle battery carrier bracket sub-assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock it.

    3. B001LCU

      Install the electric vehicle battery plug assembly with the bolt as shown in the illustration.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Connect the connector.

      Note

      The connector should be connected securely.

  7. INSTALL BATTERY SMART UNIT

    Click here

  8. INSTALL HV BATTERY

    CAUTION:

    Wear insulated gloves.

    Note

    Since the HV battery is very heavy, 2 people are needed to install the HV battery. When installing the HV battery, do not damage the parts around it.


    1. Install the HV battery to the vehicle with the 4 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector and electrical key oscillator clamp.

    3. Install a new No. 3 hybrid vehicle battery carrier sheet.

    4. Install a new No. 2 hybrid vehicle battery carrier sheet.

    5. Install the hybrid vehicle battery lower cover plate.

  9. INSTALL REAR CENTER SEAT BACK HINGE SUB-ASSEMBLY


    1. Install the rear center seat back hinge sub-assembly with the 2 bolts.

      Torque:
      37 N*m  { 375 kgf*cm, 27 ft.*lbf }

  10. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH


    1. Install the child restraint seat anchor bracket subassembly LH with the 2 bolts.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

  11. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY RH


    1. Connect the wire harness protector clamp.

    2. Install the child restraint seat anchor bracket subassembly RH with the 2 bolts.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

  12. INSTALL NO. 7 HYBRID VEHICLE BATTERY UPPER CARRIER BRACKET


    1. Install the No. 7 hybrid battery upper carrier bracket with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the 2 wire harness clamps.

  13. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    Click here

  14. INSTALL FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. Install the frame wire on the hybrid battery junction block with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • Make sure that the ends of the frame wire are not crossed over each other.

      • Be sure to connect the frame wires to the correct terminals.

    2. Connect the clamp and frame wire.

  15. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      B001LB4E10
      Text in Illustration
      *1 Frame Wire - -

      Note


      • Make sure that the end of the frame wire are not crossed over each other.

      • Be sure to connect the frame wire to the correct terminals as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  16. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY


    1. B001KG8E07
      Text in Illustration
      *a Push

      Install the upper hybrid battery cover sub-assembly with the 4 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock.

  17. INSTALL BATTERY COOLING BLOWER ASSEMBLY

    Click here

  18. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT


    1. Insert the No. 1 hybrid battery exhaust duct with the clip.

      Note

      Ensure that the duct is installed securely.

  19. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    Note

    Ensure that the duct is installed securely.


    1. Install the No. 1 hybrid battery intake duct with the 2 clips.

  20. INSTALL REAR FLOOR BOARD SPACER


    1. Install the rear floor board spacer with the 2 clips.

  21. INSTALL HYBRID BATTERY COVER SHEET


    1. B001K8LE03
      Text in Illustration
      *a Cutout
      *b Edge
      *c Installation position

      Align the cutout of a new hybrid battery cover sheet with the edge of the upper hybrid battery cover subassembly, and then install the hybrid battery cover sheet with the double-sided tape.

  22. INSTALL HYBRID VEHICLE BATTERY SHIELD SHEET


    1. B001NDIE03
      Text in Illustration
      *a Tab
      *b Edge
      *c Installation position

      Align the edge of the tab of a new hybrid vehicle battery shield sheet with the edge of the hybrid battery cover sub-assembly, and then install the hybrid vehicle battery shield sheet with the double-sided tape.

    2. B001LGOE01
      Text in Illustration
      *a Installation position

      Overlap the hybrid vehicle battery shield sheet with the hybrid battery cover sheet, fold the edge as shown in the illustration, and secure it with the double-sided tape.

  23. INSTALL REAR SEAT SIDE GARNISH LH

    Click here

  24. INSTALL REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  25. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  26. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side.

  27. INSTALL REAR SEAT ASSEMBLY

    Click here

  28. INSTALL REAR NO. 1 FLOOR BOARD

    Click here

  29. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY

    Click here

  30. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY

    Click here

  31. INSTALL DECK FLOOR BOX LH (w/o Woofer)

    Click here

  32. INSTALL REAR NO. 4 FLOOR BOARD (w/ Woofer)

    Click here

  33. INSTALL REAR NO. 4 FLOOR BOARD (w/o Woofer)

    Click here

  34. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

    Click here

  35. INSTALL SERVICE PLUG GRIP

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