WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

Tech Tips


  • Use the same procedures for the LHD and RHD.

  • The procedures listed below are for the LHD.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.

PROCEDURE


  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

    A001A9LE01
    *1 Vehicle Body
    *2 Stopper

    1. Install 2 new stoppers to the vehicle body as shown in the illustration.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply Primer G to the glass where the stopper will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.


      • Throw away any leftover primer.


      • Do not apply too much primer.

    2. Install 2 new stoppers onto the glass as shown in the illustration.

      A001FSFE04
      Backside
      *1 Ceramic Notch
      *2 Ceramic Line

  3. INSTALL WINDSHIELD OUTSIDE MOULDING UPPER


    1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not coat the adhesive with Primer G.

      • Throw away any leftover primer.

      • Make sure the primer does not seep out on the vehicle outer side.

    2. A001FESE03
      *1 Backside:

      Install the windshield outside moulding, as shown in the illustration.

      Note

      Make sure the glass and moulding are flush.

  4. INSTALL WINDSHIELD GLASS RETAINER


    1. Apply Primer G to the glass where the retainer will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.


      • Throw away any leftover primer.


      • Do not apply too much primer.

    2. Install 2 new retainers onto the glass as shown in the illustration.

      A001BW6E04
      Backside
      *1 Ceramic Line
      Specification
      Area Measurement
      a 30.0 mm (1.181 in.)

  5. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Apply Primer G to the glass where the glass adhesive dams will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.


      • Throw away any leftover primer.


      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

      A001FCIE01
      Backside
      *1 Dam Center Line
      *2 Ceramic Notch

  6. INSTALL WINDSHIELD GLASS SEAL


    1. Remove the peeling paper from the windshield glass seal. Install the seal to the glass.

      A001CRKE01
      Backside
      *1 Ceramic Line
      Specification
      Area Measurement
      a 30.0 mm (1.181 in.)
      b 20.0 mm (0.787 in.)
      c 10.0 mm (0.394 in.)
      d 13.0 mm (0.512 in.)
      e 88.7 mm (3.492 in.)

  7. INSTALL WINDSHIELD GLASS

    A001FHBE02
    *1 Matchmark

    1. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.


        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. A001AQZE01
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.


      • Do not apply primer to the adhesive.


      • Throw away any leftover primer.


      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A001B7WE01
      Backside
      *1 Adhesive Center Line
      *2 Primer G
      Specification
      Area Measurement
      a 6.5 mm (0.258 in.)
      b 7.0 mm (0.276 in.)
      c 3.0 mm (0.118 in.)
      d 4.0 mm (0.157 in.)
      e 8.0 mm (0.315 in.)

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.


      • Throw away any leftover primer.


      • Do not apply too much primer.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage timeframe
        Temperature Usage Timeframe
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        A001DKBE01
        Backside
        *1 Adhesive Center Line
        *2 Adhesive
        Specification
        Area Measurement
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 6.5 mm (0.258 in.)
        d 3.0 mm (0.118 in.)
    5. A001BQSE01
      *1 Matchmark

      Install the glass to the vehicle body.


      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.


        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum time
        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Windshield Deicer System:

      Connect the windshield deicer connector.

  8. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  9. INSTALL ROOF HEADLINING


    1. Return the roof headlining to its original position.

      for Standard Body, refer to the following procedures ( Click here).

      for Long Body, refer to the following procedures ( Click here).

  10. INSTALL RAIN SENSOR

    Click here

  11. INSTALL RAIN SENSOR

    Click here

  12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o Automatic High Beam System)

    Click here

  13. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ Automatic High Beam System)

    Click here

  14. INSTALL RAIN SENSOR COVER (w/o Lane Keeping Assist System)

    Click here

  15. INSTALL RAIN SENSOR COVER (w/ Lane Keeping Assist System)

    Click here

  16. INSTALL MAP LIGHT ASSEMBLY

    Click here

  17. INSTALL ASSIST GRIP SUB-ASSEMBLY

    Click here

  18. INSTALL VISOR HOLDER

    Click here

  19. INSTALL VISOR ASSEMBLY LH

    Click here

  20. INSTALL VISOR ASSEMBLY RH

    Click here

  21. INSTALL VISOR BRACKET COVER

    Click here

  22. INSTALL FRONT PILLAR GARNISH LH

    Click here

  23. INSTALL FRONT PILLAR GARNISH RH

    Click here

  24. INSTALL ROOF NO. 1 DRIP SIDE FINISH MOULDING CLIP

    Click here

  25. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    Click here

  26. INSTALL ROOF NO. 2 DRIP SIDE FINISH MOULDING CLIP

    Click here

  27. INSTALL NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP

    Click here

  28. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips

    Use the same procedures described for the No. 2 windshield outside moulding clip.

  29. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH

    Click here

  30. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER RH

    Tech Tips

    Use the same procedure described for the LH side.

  31. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  32. INSTALL COWL TOP VENTILATOR LOUVER PROTECTOR LH

    Click here

  33. INSTALL HOOD TO COWL TOP SEAL

    Click here

  34. INSTALL FRONT FENDER TO COWL SIDE SEAL LH

    Click here

  35. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure described for the LH side.

  36. INSTALL FRONT WIPER ARM LH

    Click here

  37. INSTALL FRONT WIPER ARM RH

    Click here

  38. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  39. INSTALL COWL TOP VENTILATOR LOUVER RH

    Click here

  40. ADJUST ADAPTIVE HIGH BEAM CAMERA BEAM AXIS

    Click here