THROTTLE BODY INSTALLATION

PROCEDURE


  1. INSTALL THROTTLE BODY ASSEMBLY


    1. A001DG9E04
      *1 Groove
      *2 Protrusion

      Install a new gasket to the intake manifold.

      Tech Tips

      Align the protrusion of the gasket with the groove on the intake manifold.

    2. A001B24E01
      *1 White Paint
      *2 Lower
      *3 Front

      Connect the No. 4 and No. 5 water by-pass hoses to the throttle body assembly.

      Note


      • Position the claws of the clamps as shown in the illustration.

      • Install the clamps so that they are within the hose's paint marks.

    3. Install the throttle body assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Connect the throttle motor connector.

  2. INSTALL INTAKE AIR CONNECTOR PIPE

    Click here

  3. INSTALL NO. 1 AIR CLEANER INLET


    1. A001BPYE02

      Align the holes with the connection areas labeled A, and attach the No. 1 air cleaner inlet.

    2. Install the No. 1 air cleaner inlet with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. ADD ENGINE COOLANT

    Click here

  5. INSPECT FOR ENGINE COOLANT LEAK

    Click here

  6. PERFORM INITIALIZATION

    Note

    Perform the following procedure after replacing the ECM, throttle body assembly or any throttle body components. The following procedure should also be performed if the throttle body is cleaned.


    1. Disconnect the EFI MAIN and ETCS fuses at the same time. Wait at least 60 seconds, and then reconnect the fuses.

    2. Turn the engine switch on (IG) without operating the accelerator pedal.

      Note

      If the accelerator pedal is operated, perform the above steps again.

    3. Connect the intelligent tester to the DLC3 and clear the DTCs Click here.

    4. Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range when the A/C is switched off.

      Standard
      Condition Engine Idle Speed
      A/C switched off 700 to 800 rpm

      Note


      • Be sure to perform this step with all accessories off.

      • Make sure that the shift lever is in neutral.

    5. Enter the following menus: Powertrain / Engine / Data List / All Data / Throttle Sensor Position. Sensor Output. Fully depress the accelerator pedal and check that the value is 60% or more.

    6. Perform a road test and confirm that there are no abnormalities.

  7. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY


    1. A001A3OE02

      Attach the 4 clips labeled B.

      Note


      • Make sure the clips are attached securely.

      • Attaching the clips forcefully or hitting the top of the clips may damage them.

    2. Install the air cleaner inlet cover sub-assembly with the 5 clips labeled A.

  8. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A001E9XE02

      Slide the cover from the vehicle front toward the rear of the vehicle to attach the 2 clips labeled A, and then attach the 4 clips labeled B to install the V bank cover sub-assembly.

      Note


      • Make sure the clips are attached securely.

      • Attaching the clips forcefully or hitting the top of the clips may damage them.

      • When attaching the clips labeled A, be sure to slide the cover from the front of the vehicle toward the rear of the vehicle.

  9. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  10. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH (for AWD)

    Click here

  11. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH (for AWD)

    Click here