IGNITION COIL AND SPARK PLUG INSTALLATION

PROCEDURE


  1. INSTALL SPARK PLUG


    1. Using a 16 mm plug wrench, install the 8 spark plugs.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  2. INSTALL IGNITION COIL ASSEMBLY


    1. A001BZ7E06
      *1 Upper Surface
      *2 Outer Lip
      *3 Inner Lip

      Perform a visual inspection of the spark plug tube gasket.

      Standard
      Area Specified condition
      Upper surface No scratches or deformation
      Outer lip No scratches or deformation
      Inner lip No scratches

      If the result is not as specified, replace the spark plug tube gasket.

    2. A001FKT

      Slide the spark plug tube gasket onto the ignition coil assembly as shown in the illustration.

    3. A001E7E

      After installing the spark plug tube gasket, firmly insert the ignition coil assembly as shown in the illustration.

    4. Install the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    5. Connect the 8 ignition coil assembly connectors.

  3. INSTALL NO. 6 ENGINE COVER SUB-ASSEMBLY (for AWD)


    1. Install the No. 6 engine cover sub-assembly with the 2 nuts.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
  4. INSTALL NO. 5 ENGINE COVER SUB-ASSEMBLY (for AWD)


    1. Install the No. 5 engine cover sub-assembly with the 2 nuts.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
  5. INSTALL NO. 2 ENGINE COVER (for LHD with 2WD)


    1. Install the No. 2 engine cover with the 4 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  6. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  7. CONNECT ENGINE WIRE


    1. Install the engine wire to the No. 1 relay block with the nut.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }
    2. Connect the 2 clamps.

    3. Install the No. 1 relay block cover.

  8. INSTALL BATTERY TRAY


    1. Install the battery tray with the 3 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 47 in.*lbf }
  9. INSTALL BATTERY


    1. Install the battery.

    2. Install the battery insulator.

    3. Install the battery clamp with the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 47 in.*lbf }
    4. Connect the battery cable clamp.

    5. Connect the cable to the positive (+) battery terminal.

      Torque:
      5.4 N*m  { 55 kgf*cm, 47 in.*lbf }
  10. INSTALL SKID CONTROL ECU BRACKET (for LHD)

    Click here

  11. INSTALL SKID CONTROL ECU BRACKET (for RHD)

    Click here

  12. INSTALL AIR CLEANER ASSEMBLY RH

    Click here

  13. INSTALL AIR CLEANER ASSEMBLY LH

    Click here

  14. INSTALL INTAKE AIR CONNECTOR PIPE


    1. Install the intake air sound creator.

      Tech Tips

      Only perform this procedure when replacement of the intake air sound creator is necessary.


      1. Install the intake air sound creator with the bolt and hose clamp.

        Torque:
        2.0 N*m  { 20 kgf*cm, 18 in.*lbf }
    2. Align the protrusion of the intake air resonator with the cutout of the bracket and insert the protrusion.

    3. Install the intake air connector pipe with the 3 hose clamps.

      Torque:
      for intake air connector pipe and throttle body
      4.8 N*m  { 49 kgf*cm, 42 in.*lbf }
      for intake air connector pipe and air cleaner cap
      3.8 N*m  { 39 kgf*cm, 34 in.*lbf }

      Tech Tips


      • Insert the protrusion of the intake air connector pipe into the hole of the hose clamp.

      • The intake air connector pipe and throttle body clamp can be tightened within the range of 4.0 N*m (41 kgf*cm, 35 in.*lbf) to 5.5 N*m (56 kgf*cm, 49 in.*lbf), and the intake air connector pipe and air cleaner cap clamp can be tightened within the range of 2.0 N*m (20 kgf*cm, 18 in.*lbf) to 5.5 N*m (56 kgf*cm, 49 in.*lbf).

    4. Attach the 2 wire harness clamps.

    5. A001ERJE05
      *1 White Paint
      *2 Upper

      Connect the No. 1 and No. 2 ventilation hoses to the intake air connector pipe.

      Tech Tips


      • Position the claws of the clamps as shown in the illustration.

      • Install the clamps so that they are within the hose's paint marks.

  15. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  16. INSTALL ENGINE ROOM SIDE COVER RH


    1. Install the engine room side cover RH with the 5 clips.

  17. INSTALL ENGINE ROOM SIDE COVER LH


    1. Install the engine room side cover LH with the 5 clips.

  18. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

    Click here

  19. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  21. INSTALL COWL TOP VENTILATOR LOUVER

    Click here