EXHAUST MANIFOLD(for 2WD) REMOVAL

PROCEDURE


  1. REMOVE COWL TOP VENTILATOR LOUVER

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  5. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  6. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Tech Tips

    Use the same procedure described for the LH side.

  7. REMOVE V-BANK COVER SUB-ASSEMBLY

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  8. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY

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  9. REMOVE NO. 1 AIR CLEANER INLET

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  10. REMOVE INTAKE AIR CONNECTOR PIPE

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  11. REMOVE V-RIBBED BELT

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  12. REMOVE ENGINE ROOM SIDE COVER RH

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  13. REMOVE ENGINE ROOM SIDE COVER LH

    Click here

  14. REMOVE NO. 1 ENGINE UNDER COVER

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  15. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER

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  16. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY

    Click here

  17. REMOVE GENERATOR ASSEMBLY

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  18. REMOVE STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/ VGRS)

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  19. REMOVE STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/o VGRS)

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  20. REMOVE STEERING INTERMEDIATE SHAFT (w/o VGRS)

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  21. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS)

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  22. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)

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  23. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  24. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A001CFN

      Disconnect the air fuel ratio sensor connector.

    2. A001B2K

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator.

  25. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A0019YA

      Remove the 8 nuts and exhaust manifold RH.

    2. A00193S

      Remove the gasket.

      Text in Illustration
      A001BDP Front

  26. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A001BHB

      Disconnect the air fuel ratio sensor connector.

    2. A001F9A

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  27. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A001AKE

      Remove the 8 nuts and exhaust manifold LH.

    2. A001CHN

      Remove the gasket.

      Text in Illustration
      A001BDP Front

  28. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

    Click here

  29. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

    Click here