EXHAUST MANIFOLD(for 2WD) INSTALLATION

PROCEDURE


  1. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

    Click here

  2. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

    Click here

  3. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A001CHN

      Install a new gasket.

      Text in Illustration
      A001BDP Front
    2. A001AWIE03

      Install the exhaust manifold LH, and install 8 new nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A001F9A

      Install the exhaust manifold heat insulator with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A001BHB

      Connect the air fuel ratio sensor connector.

  5. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A00193S

      Install a new gasket.

      Text in Illustration
      A001BDP Front
    2. A001CPVE03

      Install the exhaust manifold RH, and install 8 new nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  6. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A001BW1

      Install the No. 1 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A001FXP

      Connect the air fuel ratio sensor connector.

  7. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  8. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS)

    Click here

  9. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)

    Click here

  10. INSTALL STEERING INTERMEDIATE SHAFT (w/o VGRS)

    Click here

  11. INSTALL STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/ VGRS)

    Click here

  12. INSTALL STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/o VGRS)

    Click here

  13. INSTALL GENERATOR ASSEMBLY

    Click here

  14. INSTALL V-RIBBED BELT

    Click here

  15. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  16. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Tech Tips

    Use the same procedure described for the LH side.

  17. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  19. INSTALL COWL TOP VENTILATOR LOUVER

    Click here

  20. INSPECT FOR EXHAUST GAS LEAK

  21. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER

    Click here

  22. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  23. INSTALL ENGINE ROOM SIDE COVER RH

    Click here

  24. INSTALL ENGINE ROOM SIDE COVER LH

    Click here

  25. INSTALL INTAKE AIR CONNECTOR PIPE

    Click here

  26. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  27. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

    Click here

  28. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here