INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL INTAKE MANIFOLD


    1. Install 2 new gasket to the intake manifold.

    2. A001CVT

      Temporarily install the intake manifold with the 2 nuts and 8 bolts. Then tighten the 2 nuts and 8 bolts uniformly in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    3. A001FH9E04
      *1 Upper

      Connect the No. 1 ventilation hose to the intake manifold.

      Note

      Make sure that the clip is facing as shown in the illustration.

  2. INSTALL VACUUM SWITCHING VALVE ASSEMBLY

    A001CKL

    1. Install the vacuum switching valve assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the fuel vapor feed hose to the intake manifold.

    3. Connect the No. 2 fuel vapor feed hose to the vacuum switching valve assembly.

  3. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A001BBLE04
      *1 Upper

      Install the water by-pass pipe sub-assembly to the intake manifold with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the heater water inlet hose, heater water outlet hose, water inlet hose, and No. 3 water by-pass hose to the water by-pass pipe sub-assembly with the 4 clamps.

      Note

      Make sure that the No. 3 water by-pass hose clip is facing as shown in the illustration.

  4. INSTALL INJECTOR DRIVER

    A001BYZE05
    *a Lock Lever
    *b Move

    1. Install the injector driver to the intake manifold by installing the 2 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the 4 wire harness connectors to the injector driver. Then move the lock lever as shown in the illustration to lock the connectors.

    3. Connect the 2 clamps to the injector driver.

  5. CONNECT ENGINE WIRE (for LHD)


    1. A001DP7

      Connect the cooler compressor connector.

    2. Connect the wire harness bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    3. A0019C3

      Install the clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Connect the 3 clamps and 3 ground wires with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Connect the 2 camshaft timing control motor connectors (for Bank 1).

    6. Connect the oil pressure sensor connector.

    7. Connect the engine coolant temperature sensor connector.

    8. A001A2G

      Connect the clamp and install the 2 clamp brackets with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    9. Connect the No. 8 engine wire connector.

    10. Connect the fuel pump connector (for high pressure).

    11. Connect the 2 VVT sensor connectors.

    12. Connect the 4 ignition coil connectors.

    13. Connect the camshaft timing control valve connector.

    14. for AWD:


      1. Connect the engine wire harness with the 4 nuts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
        A001F8GE03
        for AWD
        *1 Lock Lever
        *2 Move

      2. Install the 2 engine wire harness clamp brackets with the 2 bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      3. Connect the engine wire to the fusible link block assembly with the nut.

        Torque:
        13 N*m  { 127 kgf*cm, 10 ft.*lbf }

      4. Connect the engine wire harness to the +B terminal of the generator assembly with the nut.

        Torque:
        12 N*m  { 122 kgf*cm, 9 ft.*lbf }

      5. Connect the 6 engine wire harness clamps.

      6. Connect the engine wire harness connectors.

        Tech Tips

        To connect the injector driver connectors, move the lock lever to lock the connector.

    15. for 2WD:


      1. Connect the engine wire harness with the 4 nuts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
        A001AQGE03
        for 2WD
        *1 Lock Lever
        *2 Move

      2. Install the 3 engine wire harness clamp brackets with the 3 bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      3. Connect the engine wire to the fusible link block assembly with the nut.

        Torque:
        13 N*m  { 127 kgf*cm, 9 ft.*lbf }

      4. Connect the engine wire harness to the +B terminal of the generator assembly with the nut.

        Torque:
        12 N*m  { 122 kgf*cm, 9 ft.*lbf }

      5. Connect the 7 engine wire harness clamps.

      6. Connect the engine wire harness connectors.

        Tech Tips

        To connect the injector driver connectors, move the lock lever to lock the connector.

  6. CONNECT ENGINE WIRE (for RHD)


    1. A001DP7

      Connect the cooler compressor connector.

    2. Connect the wire harness bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    3. A0019C3

      Install the clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Connect the 3 clamps and 3 ground wires with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Connect the 2 camshaft timing control motor connectors (for Bank 1).

    6. Connect the oil pressure sensor connector.

    7. Connect the engine coolant temperature sensor connector.

    8. A001FZH

      Connect the engine wire to the fusible link block assembly with the nut.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    9. Attach the 3 wire harness clamps.

    10. Connect the clamp and install the 2 clamp brackets with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    11. Connect the No. 8 engine wire connector.

    12. Connect the fuel pump connector (for high pressure).

    13. Connect the 2 VVT sensor connectors.

    14. Connect the 4 ignition coil connectors.

    15. Connect the camshaft timing control valve connector.

    16. Connect the engine wire harness with the 4 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      A001CEBE03
      *1 Lock Lever
      *2 Move

    17. Install the 3 engine wire harness clamp brackets with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    18. Connect the 5 engine wire harness clamps.

    19. Connect the engine wire harness to the +B terminal of the generator assembly with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    20. Connect the engine wire harness connectors.

      Tech Tips

      To connect the injector driver connectors, move the lock lever to lock the connector.

  7. INSTALL NO. 6 ENGINE COVER SUB-ASSEMBLY (for AWD)

    Click here

  8. INSTALL NO. 5 ENGINE COVER SUB-ASSEMBLY (for AWD)

    Click here

  9. INSTALL NO. 2 ENGINE COVER (for LHD with 2WD)

    Click here

  10. INSTALL AIR CLEANER ASSEMBLY LH


    1. A001BWS

      Install the air cleaner case LH with the 2 nuts and clip.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Install the air cleaner filter element to the air cleaner case LH.

    3. A001DB9

      Install the air cleaner cap LH with the 2 clamps.

    4. Connect the mass air flow meter connector.

  11. INSTALL AIR CLEANER ASSEMBLY RH


    1. A0019Q9

      Install the air cleaner case RH with the 2 nuts and clip.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Install the air cleaner filter element to the air cleaner case RH.

    3. A001CMB

      Install the air cleaner cap RH with the 2 clamps.

    4. Connect the mass air flow meter connector.

  12. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER


  13. INSTALL NO. 2 ENGINE UNDER COVER


  14. INSTALL THROTTLE BODY

    Click here

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  16. INSTALL ENGINE ROOM SIDE COVER RH

    Click here

  17. INSTALL ENGINE ROOM SIDE COVER LH

    Click here

  18. INSTALL COWL TOP VENTILATOR LOUVER

    Click here