INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. REMOVE COWL TOP VENTILATOR LOUVER

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE ENGINE ROOM SIDE COVER LH

    Click here

  5. REMOVE ENGINE ROOM SIDE COVER RH

    Click here

  6. REMOVE THROTTLE BODY

    Click here

  7. REMOVE NO. 2 ENGINE UNDER COVER


  8. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER


  9. REMOVE AIR CLEANER ASSEMBLY LH


    1. A001DB9

      Disconnect the mass air flow meter connector.

    2. Disconnect the 2 clamps and remove the air cleaner cap LH.

    3. Remove the air cleaner filter element from air cleaner case LH.

    4. A001BWS

      Remove the 2 nuts, clip and air cleaner case LH.

  10. REMOVE AIR CLEANER ASSEMBLY RH


    1. A001CMB

      Disconnect the mass air flow meter connector.

    2. Disconnect the 2 clamps and remove the air cleaner cap RH.

    3. Remove the air cleaner filter element from air cleaner case RH.

    4. A0019Q9

      Remove the 2 nuts, clip and air cleaner case RH.

  11. REMOVE NO. 2 ENGINE COVER (for LHD with 2WD)

    Click here

  12. REMOVE NO. 5 ENGINE COVER SUB-ASSEMBLY (for AWD)

    Click here

  13. REMOVE NO. 6 ENGINE COVER SUB-ASSEMBLY (for AWD)

    Click here

  14. DISCONNECT ENGINE WIRE (for LHD)

    Tech Tips

    Fix the disconnected harnesses, etc. in place with tape or equivalent so that they do not interfere.


    1. for 2WD:


      1. Disconnect the engine wire harness connectors.

        Tech Tips

        To disconnect the injector driver connectors, push the claw downward and move the lock lever to release the lock.

      2. Remove the nut and disconnect the engine wire harness from the +B terminal of the generator assembly.

      3. Using a clip remover, disconnect the 7 engine wire harness clamps.

      4. Remove the nut and disconnect the engine wire from the fusible link block assembly.

      5. Remove the 3 bolts and 3 engine wire harness clamp brackets.

      6. Remove the 4 nuts and disconnect the engine wire harness.

        A001EDUE01
        for 2WD
        *1 Move
        *2 Lock Lever
        *3 Release

    2. for AWD:


      1. Disconnect the engine wire harness connectors.

        Tech Tips

        To disconnect the injector driver connectors, push the claw downward and move the lock lever to release the lock.

      2. Remove the nut and disconnect the engine wire harness from the +B terminal of the generator assembly.

      3. Using a clip remover, disconnect the 4 engine wire harness clamps.

      4. Remove the 2 bolts and 2 engine wire harness clamp brackets.

      5. Remove the 4 nuts and disconnect the engine wire harness.

        A0019KHE03
        for AWD
        *1 Move
        *2 Lock Lever
        *3 Release
    3. A001A2G

      Disconnect the camshaft timing control valve connector.

    4. Disconnect the 4 ignition coil connectors.

    5. Disconnect the 2 VVT sensor connectors.

    6. Disconnect the fuel pump connector (for high pressure).

    7. Disconnect the No. 8 engine wire connector.

    8. Remove the 2 bolts and disconnect the clamp and 2 clamp brackets.

    9. A0019C3

      Disconnect the engine coolant temperature sensor connector.

    10. Disconnect the oil pressure sensor connector.

    11. Disconnect the 2 camshaft timing control motor connectors (for Bank 1).

    12. Remove the 3 bolts and disconnect the 3 clamps and 3 ground wires.

    13. Remove the bolt and clamp bracket.

    14. A001DP7

      Remove the bolt and disconnect the wire harness bracket.

    15. Disconnect the cooler compressor connector.

  15. DISCONNECT ENGINE WIRE (for RHD)

    Tech Tips

    Fix the disconnected harnesses, etc. in place with tape or equivalent so that they do not interfere.


    1. Disconnect the engine wire harness connectors.

      Tech Tips

      To disconnect the injector driver connectors, push the claw downward and move the lock lever to release the lock.

    2. Remove the nut and disconnect the engine wire harness from the +B terminal of the generator assembly.

    3. Using a clip remover, disconnect the 5 engine wire harness clamps.

    4. Remove the 3 bolts and 3 engine wire harness clamp brackets.

    5. Remove the 4 nuts and disconnect the engine wire harness.

      A001DDHE02
      *1 Move
      *2 Lock Lever
      *3 Release
    6. A001FZH

      Disconnect the camshaft timing control valve connector.

    7. Disconnect the 4 ignition coil connectors.

    8. Disconnect the 2 VVT sensor connectors.

    9. Disconnect the fuel pump connector (for high pressure).

    10. Disconnect the No. 8 engine wire connector.

    11. Remove the 2 bolts and 2 clamp brackets.

    12. Using a clip remover, detach the 3 engine harness clamps.

    13. Remove the nut and disconnect the engine wire from the fusible link block assembly.

    14. A0019C3

      Disconnect the engine coolant temperature sensor connector.

    15. Disconnect the oil pressure sensor connector.

    16. Disconnect the 2 camshaft timing control motor connectors (for Bank 1).

    17. Remove the 3 bolts and disconnect the 3 clamps and 3 ground wires.

    18. Remove the bolt and clamp bracket.

    19. A001DP7

      Remove the bolt and disconnect the wire harness bracket.

    20. Disconnect the cooler compressor connector.

  16. REMOVE INJECTOR DRIVER


    1. A001CC5E01
      *1 Move
      *2 Lock Lever
      *3 Release

      Disconnect the 4 injector driver connectors.

      Tech Tips

      To disconnect the injector driver connectors, push the claw downward and move the lock lever to release the lock.

    2. Disconnect the 2 clamps from the injector driver.

    3. Remove the 2 bolts, 2 nuts and injector driver from the intake manifold.

  17. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    A0019BU

    1. Slide the 4 clamps and disconnect the heater water inlet hose, heater water outlet hose, water inlet hose, and No. 3 water by-pass hose from the water by-pass pipe sub-assembly.

    2. Remove the 2 bolts and water by-pass pipe sub-assembly.

  18. REMOVE VACUUM SWITCHING VALVE ASSEMBLY

    A001CKL

    1. Disconnect the fuel vapor feed hose and No. 2 fuel vapor feed hose.

    2. Remove the bolt and vacuum switching valve assembly.

  19. REMOVE INTAKE MANIFOLD


    1. A00199G

      Disconnect the No. 1 ventilation hose from the intake manifold.

    2. A0019LR

      Remove the 8 bolts, 2 nuts and intake manifold.

    3. Remove the 2 gaskets from the intake manifold.