INTAKE MANIFOLD INSTALLATION

PROCEDURE

1. INSTALL INTAKE MANIFOLD

   
   

   1. Install 2 new gaskets to the intake manifold.

   2. 

      Temporarily install the intake manifold with the 2 nuts and 8 bolts. Then tighten the 2 nuts and 8 bolts uniformly in the order shown in the illustration.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

   3. 

      *1

      Upper

      Connect the No.1 ventilation hose to the intake manifold.

      Note

      Face the claws of the clips as shown in the illustration.

2. INSTALL VACUUM SWITCHING VALVE ASSEMBLY

   

   
   

   1. Install the vacuum switching valve assembly with the bolt.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

   2. Connect the fuel vapor feed hose to the intake manifold.

   3. Connect the No.2 fuel vapor feed hose to the vacuum switching valve assembly.

3. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

   

   *1

   Upper

   
   

   1. Install the water by-pass pipe sub-assembly to the intake manifold with the 2 bolts.

   2. Connect the heater water inlet hose, heater water outlet hose, water inlet hose, and No. 3 water by-pass hose to the water by-pass pipe sub-assembly with the 4 clamps.

      Note

      Face the No. 3 water by-pass hose clip as shown in the illustration.

4. CONNECT ENGINE WIRE

   
   

   1. Connect the cooler compressor connector.

   2. 

      Connect the wire harness bracket with the bolt.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   3. 

      Install the clamp bracket with the bolt.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   4. Connect the 3 clamps and 3 ground wires with the 3 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   5. Connect the 2 camshaft timing control motor connectors (for Bank 1).

   6. Connect the oil pressure sensor connector.

   7. Connect the engine coolant temperature sensor connector.

   8. 

      Connect the clamp and install the 2 clamp brackets with the 2 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   9. Connect the No. 8 engine wire connector.

   10. Connect the 2 VVT sensor connectors.

   11. Connect the 4 ignition coil connectors.

   12. Connect the camshaft timing control valve connector.

   13. Connect the engine wire harness with the 4 nuts.

       Torque:

       10 N*m  { 102 kgf*cm, 7 ft.*lbf }

       

   14. Install the 3 engine wire harness clamp brackets with the 3 bolts.

       Torque:

       10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   15. Connect the engine wire to the fusible link block assembly with the nut.

       Torque:

       13 N*m  { 127 kgf*cm, 10 ft.*lbf }

   16. Connect the 7 engine wire harness clamps.

   17. Connect the +B terminal of the generator assembly with the nut.

       Torque:

       12 N*m  { 122 kgf*cm, 9 ft.*lbf }

   18. Connect the engine wire harness connector.

5. INSTALL AIR CLEANER ASSEMBLY LH

   

   
   

   1. Install the air cleaner case LH with the 2 nuts and clip.

      Torque:

      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

   2. Install the air cleaner element to the air cleaner case LH.

   3. 

      Install the air cleaner cap LH with the 2 clamps.

   4. Connect the mass air flow meter connector.

6. INSTALL AIR CLEANER ASSEMBLY RH

   

   
   

   1. Install the air cleaner case RH with the 2 nuts and clip.

      Torque:

      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

   2. Install the air cleaner element to the air cleaner case RH.

   3. 

      Install the air cleaner cap RH with the 2 clamps.

   4. Connect the mass air flow meter connector.

7. INSTALL THROTTLE BODY

   Click here

8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

   Note

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

9. INSTALL ENGINE ROOM SIDE COVER RH

   Click here

10. INSTALL ENGINE ROOM SIDE COVER LH

    Click here

11. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER

    Click here

12. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

13. INSTALL COWL TOP VENTILATOR LOUVER RH

    Click here