INSPECTION PROCEDURE
PROCEDURE
CONFIRM PROBLEM SYMPTOM
Confirm the problem symptom.
Result | ||||||
---|---|---|---|---|---|---|
|
B |
CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY Click here |
A |
CHECK FAN AND GENERATOR V BELT FOR WEAR
Check the fan and generator V belt for wear or damage.
OK |
---|
The fan and generator V belt is not worn or damaged. |
NG |
REPLACE FAN AND GENERATOR V BELT |
OK |
CHECK GENERATOR PULLEY WITH CLUTCH FOR WEAR
Check the grooves of the generator pulley with clutch for wear or damage.
OK |
---|
The grooves of the generator pulley with clutch are not worn or damaged. |
NG |
REPLACE GENERATOR PULLEY WITH CLUTCH Click here |
OK |
CHECK FOR NOISE WHILE CLUTCH PULLEY IS OPERATING
Start the engine and check the generator pulley with clutch for looseness.
OK |
---|
The generator pulley with clutch is not loose. |
NG |
TIGHTEN GENERATOR PULLEY WITH CLUTCH TO SPECIFIED TORQUE |
OK |
INSPECT GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)
Remove the generator assembly Click here.
Check the installation condition of the generator pulley cap.
OK |
---|
The generator pulley cap is not loose or missing. |
Check for grease leaks (for wet pulley) or particle formation due to friction (for dry pulley).
OK |
---|
No grease leaks (for wet pulley) or large build-up of particles (for dry pulley). |
Check the generator pulley with clutch for misalignment (interference with the generator assembly).
OK |
---|
The generator pulley with clutch is correctly aligned (no interference with the generator assembly). |
Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.
OK |
---|
Noise does not occur when turned in both directions. |
Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.
OK |
---|
The generator pulley with clutch does not have runout. |
Using a screwdriver, hold the fan of the generator rotor assembly located inside the generator assembly in place and check that the generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.
OK |
---|
The generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise. |
NG |
REPLACE GENERATOR PULLEY WITH CLUTCH Click here |
OK |
INSPECT PULLEY OTHER THAN GENERATOR ASSEMBLY PULLEY
CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY
Perform a road test and check that noise does not occur when decelerating.
OK |
---|
Noise does not occur. |
Turn the engine off and check that no noise is produced by the generator pulley with clutch as the engine stops.
OK |
---|
Noise does not occur. |
NG |
REPLACE GENERATOR PULLEY WITH CLUTCH Click here |
OK |
CHECK ENGAGEMENT OF GENERATOR PULLEY WITH CLUTCH
Remove the generator assembly Click here.
Using a screwdriver, hold the fan in the generator rotor assembly located inside the generator assembly in place and check that the generator pulley with clutch locks when turned clockwise (locking direction).
OK |
---|
The generator pulley with clutch locks. |
NG |
REPLACE GENERATOR PULLEY WITH CLUTCH Click here |
OK |
REPAIR OR REPLACE GENERATOR ASSEMBLY Click here