CLUTCH PEDAL(for LHD) REMOVAL

PROCEDURE


  1. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  3. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN


    1. A004OZUE02
      Text in Illustration
      *A for 2WW
      *B for 1WW

      Remove the clip and clutch master cylinder push rod clevis with hole pin.

  4. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch start switch assembly connector and brake pedal stroke sensor assembly (clutch pedal stroke sensor) connector.

    2. A004TJY

      Remove the 2 nuts, bolt and clutch pedal support sub-assembly.

    3. A004OTM

      Remove the nut from the clutch pedal support sub-assembly.

  5. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY (BRAKE PEDAL STROKE SENSOR)

    Click here

  6. REMOVE CLUTCH START SWITCH ASSEMBLY

    A004R8K

    1. Remove the nut and clutch start switch assembly.

  7. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING

    A004SWW

    1. While the clutch pedal is fully depressed, remove the turn over spring seat compression spring.

      CAUTION:

      As the clutch pedal may move suddenly when removing the spring, be careful to prevent your hand from being caught in the parts.

  8. REMOVE CLUTCH PEDAL SPRING HOLDER

    A004RG1

    1. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  9. REMOVE CLUTCH PEDAL STOPPER BOLT


    1. A004TSZ

      Loosen the lock nut and remove the clutch pedal stopper bolt together with the nut from the clutch pedal support sub-assembly.

  10. REMOVE CLUTCH PEDAL SPRING


    1. A004PTS

      Remove the clutch pedal spring.

  11. REMOVE NO. 1 PEDAL SPRING HOOK

    A004RQQ

    1. Remove the No. 1 pedal spring hook from the clutch pedal support sub-assembly.

  12. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A004PXM

      Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  13. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  14. REMOVE CLUTCH PEDAL BUSHING


    1. A004MLH

      Remove the 2 clutch pedal bushings from the clutch pedal sub-assembly.

  15. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. A004R4U

      Using a needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.

  16. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    1. A004TU0

      Using an 8 mm hexagon wrench and hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH PEDAL TURNOVER BUSH

    A004NLQ

    1. Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.