RADIATOR(for Manual Transaxle) REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)

    Click here

  2. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  5. REMOVE NO. 1 ENGINE COVER

    Click here

  6. REMOVE FRONT LOWER BUMPER ABSORBER


    1. A004RC7

      Remove the 4 screws and 2 bolts.

    2. A004MMY

      Remove the 8 bolts and 3 screws.

    3. Detach the 2 hooks of the front lower bumper absorber from the installation holes on the body and remove the front lower bumper absorber.

  7. REMOVE ENGINE UNDER COVER


    1. A004PZL

      Remove the 11 clips the engine under cover.

  8. DRAIN ENGINE COOLANT

    Click here

  9. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A004RRM

      Remove the 7 clips and radiator support opening cover.

  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

    Click here

  11. REMOVE BATTERY

  12. REMOVE BATTERY TRAY

  13. REMOVE BATTERY CARRIER

    Click here

  14. DISCONNECT AMBIENT THERMISTOR ASSEMBLY


    1. A004N7K

      Detach the clamp and disconnect the ambient thermistor.

  15. REMOVE HORN ASSEMBLY


    1. A004RWT

      Disconnect the 2 horn connectors.

    2. Remove the bolt and horn.

  16. REMOVE RADIATOR GRILLE BRACKET


    1. A004POG

      Remove the 2 bolts, nut and radiator grille bracket.

  17. REMOVE RADIATOR SIDE DEFLECTOR RH

    A004OTS

  18. REMOVE RADIATOR SIDE DEFLECTOR LH

    A004PHT

  19. REMOVE NO. 3 WATER BY-PASS HOSE


    1. A004NEI

      Detach the clamp and remove the No. 3 water by-pass hose.

    2. A004RS8

      Disconnect the 3 connectors and detach the clamp.

  20. DISCONNECT NO. 1 WATER HOSE CLAMP BRACKET


    1. A004S3H

      Disconnect the No. 1 radiator hose from the No. 1 water hose clamp bracket.

    2. Detach the 2 hose clamps from the No. 2 by-pass water hose.

    3. Remove the 2 bolts and disconnect the No. 1 water hose clamp bracket from the radiator support.

  21. REMOVE INJECTOR DRIVER

    Click here

  22. REMOVE NO. 1 RADIATOR HOSE


    1. A004RKA

      Detach the hose clamp and remove the No. 1 radiator hose.

  23. REMOVE NO. 2 RADIATOR HOSE

    A004TE2

  24. REMOVE INTERCOOLER AIR HOSE


    1. A004U8EE01
      Text in Illustration
      *1 Retainer

      Disconnect the intercooler air hose from the No. 1 air tube.

    2. Pull out the retainer and remove the intercooler air hose from the intercooler.

  25. REMOVE NO. 3 AIR HOSE


    1. A004TBK

      Loosen the 2 clamps.

    2. Remove the No. 3 air hose from the No. 2 air tube and throttle body.

  26. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  27. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Air Conditioning System)

    Click here

  28. REMOVE UPPER RADIATOR SUPPORT


    1. A004S3L

      Remove the 2 bolts and 2 upper radiator supports.

  29. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. Remove the 2 radiator support cushions.

    2. A004OOS

      Remove the 4 bolts and 2 upper radiator supports.

  30. REMOVE HOOD LOCK ASSEMBLY


    1. A004U54

      w/ Engine Hood Courtesy Switch:

      Disconnect the hood lock courtesy switch connector and detach the clamp.

    2. Disconnect the hood lock control cable.

    3. A004P21E04
      Text in Illustration
      *A w/o Engine Hood Courtesy Switch
      *B w/ Engine Hood Courtesy Switch
      *1 Engine Hood Courtesy Switch

      Remove the 3 bolts and hood lock.

  31. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. A004OW5

      Remove the 4 bolts and hood lock support sub-assembly.

  32. REMOVE CONDENSER ASSEMBLY WITH RECEIVER (w/ Air Conditioning System)

    Click here

  33. REMOVE RADIATOR ASSEMBLY


    1. A004TO6

      Disconnect the No. 2 vacuum transmitting hose.

    2. A004T2A

      Push the side of the radiator with intercooler towards the transaxle as shown in the illustration, and lift the radiator with intercooler upward out of the vehicle to remove it.

      Note

      w/ Air Conditioning System:

      Do not apply any excessive force to the cooler condenser pipe when removing the radiator assembly.

    3. Remove the 2 radiator lower support cushions.

  34. REMOVE NO. 2 AIR TUBE


    1. Disconnect the air temperature sensor connector.

    2. A004QET

      Loosen the hose clamp.

    3. Remove the bolt and No. 2 air tube.

  35. REMOVE NO. 3 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY (for Manual Transaxle)


    1. A004PDQ

      Remove the 3 bolts, detach the clamp from the lower radiator support, and then remove the No. 3 vacuum transmitting pipe.

  36. REMOVE LOWER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

  37. REMOVE INTERCOOLER ASSEMBLY

    Click here

  38. REMOVE FAN SHROUD


    1. A004OWV

      Remove the 2 bolts and fan shroud.