MANUAL TRANSAXLE ASSEMBLY INSTALLATION

CAUTION / NOTICE / HINT

Note

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE


  1. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. A00557O

      Coat a new O-ring with gear oil.

    2. Install the O-ring to the speedometer driven hole cover sub-assembly.

    3. Install the speedometer driven hole cover sub-assembly to the transaxle case with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  2. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    Click here

  3. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  4. INSPECT CLUTCH PIPE LINE

    Click here

  5. INSTALL CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    Click here

  6. INSTALL CLUTCH FLEXIBLE HOSE BRACKET


    1. A00598O

      Install the clutch flexible hose bracket to the manual transaxle with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  7. INSTALL CLUTCH RELEASE BLEEDER TUBE

    Click here

  8. INSTALL REAR ENGINE MOUNTING BRACKET


    1. A0056FF

      Install the rear engine mounting bracket with the 4 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  9. INSTALL ENGINE MOUNTING BRACKET LH


    1. A0055IN

      Apply adhesive to the 4 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the engine mounting bracket LH with the 4 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  10. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. A0053FI

      Install the front engine mounting bracket with the 4 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  11. INSTALL MANUAL TRANSAXLE ASSEMBLY


    1. Align the input shaft with the clutch disc and install the manual transaxle to the engine.

      Note


      • Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.

      • Insert the dowel pins into the dowel holes securely so that the end face of the transaxle assembly fits close against the engine assembly before tightening the bolts

    2. A0056FSE02

      Install the 8 bolts.

      Torque:
      for bolt A
      38 N*m  { 388 kgf*cm, 28 ft.*lbf }
      for bolt B
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
    3. A0054TT

      Connect the neutral position switch connector and install the clamp and wire harness to the manual transaxle with the 2 bolts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    4. A0056ML

      Connect the back-up light switch connector and install the wire harness to the manual transaxle with the bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  12. INSTALL ENGINE WIRE


    1. A00537R

      Install the engine wire with the 2 bolts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  13. INSTALL STARTER ASSEMBLY


    1. for 3ZR-FAE:

      Install the starter assembly Click here.

    2. for 3ZR-FE:

      Install the starter assembly Click here.

  14. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE


    1. for 3ZR-FAE:

      Install the engine assembly with transaxle Click here.

    2. for 3ZR-FE:

      Install the engine assembly with transaxle Click here.

  15. PERFORM CLUTCH ENGAGEMENT POINT LEARNING

    Click here